Search found 307 matches

by Toggatug
Sat Apr 16, 2022 12:10 pm
Forum: Welding Forum General Shop Talk
Topic: Anyone tried these on mill scale?
Replies: 8
Views: 3248

Re: Anyone tried these on mill scale?

On the note of acids, we've used muriatic acid to strip mill/weld scale on welded tank assemblies. Works great at stripping scale etc, but the biggest conundrum we've run into is getting it neutralized before the rust starts. We only do it that way when the tank will be ton dipped for corrosion/ease...
by Toggatug
Mon Apr 11, 2022 8:11 pm
Forum: Welding Forum General Shop Talk
Topic: Cleaning after Walter Mill Scale Disk
Replies: 4
Views: 1314

Re: Cleaning after Walter Mill Scale Disk

Personally I don't bother with a chemical wipe down after the millscale disc. At most the plate will get a power wire brush down. I chemically clean with brake kleen(non chlorinated of course) or acetone, really whichever is closer I don't notice a difference. Then I go at it with mill disc and just...
by Toggatug
Mon Apr 11, 2022 7:49 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Inconsistant aluminum corner welds
Replies: 19
Views: 4186

Re: Inconsistant aluminum corner welds

On the topic of moisture/ condensation. My uneducated opinion on it is. Depends on your ambient start temp and your ambient humidity. Parts in the shop always behave different between summer and winter. I find that if I'm heating a part up in the winter it takes longer to 'truly' dry. Looks dry to t...
by Toggatug
Fri Apr 01, 2022 4:39 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 8498

Re: How hot does your tig torch get?

Pretty sure I seen the procon pumps available through arc zone.com. Don't remember the price but I rember thinking 'huh that's it? Why is a cooler so much then!?' Dont think I'd ever buy a new water cooler again, think I'd rather take a crack at making one since I build heat exchangers/reservoirs fo...
by Toggatug
Fri Apr 01, 2022 4:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Chill Plate
Replies: 3
Views: 1647

Re: Chill Plate

Also useful on repair scenarios as it gives something to clamp up to depending what your fixing.
by Toggatug
Thu Mar 31, 2022 7:40 pm
Forum: Welding Forum General Shop Talk
Topic: Is anyone using the INOX type grinders?
Replies: 4
Views: 874

Re: Is anyone using the INOX type grinders?

Only real reason I can see to need one is if your planning on running things that need lower rpms on said grinder. Things like scotch brites, cheaper wire brushes with lower rpms ratings, the sponge abrasives etc. Or if you get into goopy material removal like undercoating/heavy paints that like to ...
by Toggatug
Thu Mar 31, 2022 7:33 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 8498

Re: How hot does your tig torch get?

Could always just buy/make the components and stick one together yourself. Really all they are is 1 tank 1pump 1fan(could even be a pump/fan combo with a dual shaft motor) 1 heat exchanger and some fittings and hose shoved into a fancy shell. Bet one could easily be built for under 500 as a simple o...
by Toggatug
Mon Mar 28, 2022 7:44 pm
Forum: Metal Cutting
Topic: Plasma cutting table fume extraction questions
Replies: 2
Views: 8381

Re: Plasma cutting table fume extraction questions

I see alot of tables setup with a waterbath underneath, not sure if that's all there is too it, perhaps there's a smoke extraction ring around the table like a indoor bbq restaurant has built into the tables.

Might be something to look into since water is cheap and would catch the particles
by Toggatug
Mon Mar 28, 2022 12:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 8498

Re: How hot does your tig torch get?

To be honest I'm pretty sure all water coolers are pretty well built the same more or less. All the ones I've seen run a procon pump and a copper tube/alum fin heat exchanger. (my older unit has a cellular style core like a 60's car heater core) My frist was a lincoln brand that quite literally fell...
by Toggatug
Thu Mar 10, 2022 10:12 pm
Forum: Welding Forum General Shop Talk
Topic: Crane safe runner cart - is it a thing?
Replies: 3
Views: 1103

Re: Crane safe runner cart - is it a thing?

I've never seen one available and I know my factory cart has no lifting points other than the eye on the top of the welder, if you've never popped the top cover off you might be surprised at how dainty that lift eye is, I know I wasn't too impressed by it and wouldn't trust the machine hanging off i...
by Toggatug
Thu Mar 10, 2022 3:25 pm
Forum: Metal Cutting
Topic: Pferd Alumaster
Replies: 28
Views: 19202

Re: Pferd Alumaster

I really hope that your company will be the one paying for that, not you. 100% it will be. I'm lucky to be one of the fortunate few where the company purchases 100% of what I say I need to do my job, as long as I can convince it's necessary. Sometimes though I just find I have to buy it and then sh...
by Toggatug
Tue Mar 08, 2022 1:52 pm
Forum: Metal Cutting
Topic: Precision Metal cutting
Replies: 6
Views: 9032

Re: Precision Metal cutting

Pretty sure that Evo 10 sliding miter is what I bought years back when we moved into our house and redid trim and woodwork etc. It does the task adequately enough, I've used it to cut a couple chunks of steel and copper with the standard blade that comes with it. Whatta a racket it makes and the cut...
by Toggatug
Fri Mar 04, 2022 7:57 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: What's So Hard About TIG Welding?
Replies: 124
Views: 36276

Re: What's So Hard About TIG Welding?

In my opinion if you want to get better at Tig quick you should go get yourself some 1/8"+ thick alum and run beads on that. Things matter more with alu for your technique to give a good bead. Also as a side note, I find it way easier to see than a steel weld but some people says it's too brigh...
by Toggatug
Wed Mar 02, 2022 5:02 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Aluminium Mig welding settings
Replies: 1
Views: 1920

Re: Aluminium Mig welding settings

I've got a powerwave C300 at work, havnt done much alum mig with it.

Usually go with the panel settings and they seem alright to me.

I do find with steel though the recommended settings usually seem a tad cold to me.

Curious what you would set for say 3/8 to 3/8
by Toggatug
Wed Mar 02, 2022 4:59 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding/brazing thin brass
Replies: 2
Views: 791

Re: Tig welding/brazing thin brass

With those gauges you've referenced I'd be curious about going down the rabbit hole of handheld laser welders that keep popping up in ads for me. Sorry I can't remember any brands or what not but they seam to do a decent job with thinner guage metals and the weld looks decent. Might be worth a Googl...
by Toggatug
Tue Mar 01, 2022 7:54 pm
Forum: Metal Cutting
Topic: Pferd Alumaster
Replies: 28
Views: 19202

Re: Pferd Alumaster

Like many here, I have used aluminum cutting blades on a right-angle grinder. Very dicey, but with massive concentration on what you're doing and where you're going, they are fast. This is what I use, they come with bushings to fit different arbors. You can't beat $14 bucks for what it does. I no l...
by Toggatug
Tue Mar 01, 2022 9:42 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 8498

Re: How hot does your tig torch get?

Finally found the pic and did the tech battle to get it here. Should be attached
by Toggatug
Mon Feb 28, 2022 3:01 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: [i]Almost[/i] got the Primeweld Tig225X
Replies: 9
Views: 1693

Re: [i]Almost[/i] got the Primeweld Tig225X

Just buy a isolator. The mechanics at work got this little gizmo box with two jumper leads they pop onto the battery while welding on the vehicle. They've been using it for years now and havnt had any issues. Well, it can't be a short so it must be an RF bypass - perhaps with over voltage protectio...
by Toggatug
Mon Feb 28, 2022 2:58 pm
Forum: Metal Cutting
Topic: Pferd Alumaster
Replies: 28
Views: 19202

Re: Pferd Alumaster

Price tag to me is $1424 +tax (Canadian) + $156 +tax for the recommended torque limiting screwdriver. 4 neuton meters if my memory serves me correctly. Pricey but definitely nicey, They did a cost analysis for a large shipbuilding firm in the US and they said a task that took 8-10 minutes with conve...
by Toggatug
Thu Feb 17, 2022 2:44 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How hot does your tig torch get?
Replies: 22
Views: 8498

Re: How hot does your tig torch get?

Used to run a 17 on a Lincoln 185. That torch would be near intolerable to hold at the end tail where the hose comes in at times for me at least. My hands got used to holding it but anyone else is the shop said they couldn't do it. Mind you I was redlining my 185 on nearly every job since it was und...
by Toggatug
Thu Feb 17, 2022 2:39 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: You'll have to lower yourself to answer this one
Replies: 10
Views: 3056

Re: You'll have to lower yourself to answer this one

My opinion on it is, of you got the space for one is to find a well loved transformer machine that somebody is replacing for a modern inverter.

Can get all your bells and whistles with the right one and not break the bank usually

Sent from my Pixel 3a using Tapatalk

by Toggatug
Thu Feb 17, 2022 2:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: You'll have to lower yourself to answer this one
Replies: 10
Views: 3056

Re: You'll have to lower yourself to answer this one

I am new to TIG welding I will only reply to the smallest tank. I bought an 80 cubic ft. tank it only lasted a week. When I went back for more gas and I asked about upgrading to a larger tank I was told that there is no exchange to a larger tank. I did buy the tank but I was hoping that there would...
by Toggatug
Thu Feb 17, 2022 2:18 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: How to hold pieces of aluminum together to tack them
Replies: 4
Views: 1283

Re: How to hold pieces of aluminum together to tack them

In a pinch you can even use tape or zip ties for a quick tack, or for bigger awkward items a cargo ratchet strap works as well as long as the part doesn't get too hot.

Also have used stainless safety tie wire in the past for weird shaped items.



Sent from my Pixel 3a using Tapatalk

by Toggatug
Tue Feb 15, 2022 7:40 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: [i]Almost[/i] got the Primeweld Tig225X
Replies: 9
Views: 1693

Re: [i]Almost[/i] got the Primeweld Tig225X

Just buy a isolator. The mechanics at work got this little gizmo box with two jumper leads they pop onto the battery while welding on the vehicle. They've been using it for years now and havnt had any issues. Or the free way like others said just unhook the battery. Sent from my Pixel 3a using Tapat...