Search found 307 matches

by Toggatug
Mon Nov 15, 2021 11:10 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: advice in need
Replies: 32
Views: 5506

Re: advice in need

Oh boy that looks like some fun you've got there. Do they expect the repair to look like it never happened or are they okay with a weld bead @ the break? Also do you have the room once assembled to have a piece of tubing slipped in between the broken bits for strength? Sent from my Pixel 3a using Ta...
by Toggatug
Sun Nov 14, 2021 7:07 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig 1/2 square tubing
Replies: 27
Views: 6513

Re: Tig 1/2 square tubing

I also find the lighting your working in makes a huge difference. If I'm under my lights with no shadows I'm fine. If I'm forced to block my light and make a shadow it gets a bit darker/trickier. For a temporary fix you may find a cheapo 10-20 dollar desk/floor lamp to be beneficial. A good helmet w...
by Toggatug
Sat Nov 13, 2021 11:32 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig 1/2 square tubing
Replies: 27
Views: 6513

Re: Tig 1/2 square tubing

Hey it's tacked together now ain it? [emoji14] I think they meant in the flat to flat section though. For that section if your trying to tack it's a bit trickier because of the natural gap from the radius of the one piece of tube. You could alleviate that by slightly notching/ coping the vertical tu...
by Toggatug
Sat Nov 13, 2021 11:15 am
Forum: Classifieds - Buy, Sell, Trade Used Welding Equipment
Topic: Miller vs lincoln
Replies: 6
Views: 4413

Re: Miller vs lincoln

That's what I wound up with when we upgraded was a dynasty 400. Hell of a machine, I hardly use all the bell and whistles but when I need em and use em I'm thankful I have them. Like you said they just make the jobs easier, not necessary but nice to have. Did you get the newer model with fan on dema...
by Toggatug
Sat Nov 13, 2021 10:45 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: DIY and stuff like that...
Replies: 25
Views: 21642

Re: DIY and stuff like that...

To be honest, I quite enjoy sitting down every now and again with a coffee and just reading some of the shenanigans in those comment sections. The things people will go on about or say when they're behind a keyboard are hilarious sometimes. Also enjoy reading two fools argue back and forth on the in...
by Toggatug
Sat Nov 13, 2021 10:13 am
Forum: Metal Cutting
Topic: Let's talk about cutting metal
Replies: 7
Views: 11335

Re: Let's talk about cutting metal

Metal cutting blades on a skillsaw type metal saw can be pretty affordable and you can achieve quite a bit with one.

That or a porta bandsaw which depending on size would also allow a fair bit of versatility.



Sent from my Pixel 3a using Tapatalk

by Toggatug
Sat Nov 13, 2021 10:06 am
Forum: Welding Forum General Shop Talk
Topic: Relative Locations?
Replies: 8
Views: 3631

Re: Relative Locations?

Well I'm north of the border from you guys, not sure if anyone else is close to me. Guess the easiest way is to just say the shop is in the GTA or golden horseshoe. Even though that's a huge area I call it close for Canada. Would be interesting to meet some people and see what they get up to etc. Se...
by Toggatug
Sat Nov 13, 2021 10:01 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Need Advice on First Setup
Replies: 40
Views: 12567

Re: Need Advice on First Setup

I used to run a #17 @185 amps till the machine red lined. The torch will handle it. The question is will your hands. Have a thermal pic from a while back the cup area was 300 F and the handle was anywhere from 100-200 F depending how close to the head it was. Even the cable reached 100 F. You may wa...
by Toggatug
Fri Nov 12, 2021 11:19 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig 1/2 square tubing
Replies: 27
Views: 6513

Re: Tig 1/2 square tubing

That's the joys of hand fabrication. Alot of fitting pieces one by one. It goes with the old saying of spending 10 minutes now to save yourself an hour later. Tighter fitups are just easier to weld and also don't allow as much distortion to happen during welding I find. Sent from my Pixel 3a using T...
by Toggatug
Thu Nov 11, 2021 1:28 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig 1/2 square tubing
Replies: 27
Views: 6513

Re: Tig 1/2 square tubing

I agree, more amps quickly is the key to a clean Tig tack, took me a while to wrap my head around that. As far as placement goes I'd tack on one corner then resquare as required and tack down the opposing corner. If this a job that's to be bang on square check again and tack down the last two corner...
by Toggatug
Thu Nov 11, 2021 11:23 am
Forum: Welding Forum General Shop Talk
Topic: Gas connection spanner size standards
Replies: 16
Views: 5107

Re: Gas connection spanner size standards

Ehhh wouldn't shock me of that was in some of the workers systems like alot of people of that era [emoji14] The good ole days as the ole boys call em. "Nobody cared if you were messed up on this or that as long as the job got done right and quickly" can't tell you how many times I've heard...
by Toggatug
Thu Nov 11, 2021 6:51 am
Forum: Welding Forum General Shop Talk
Topic: Gas connection spanner size standards
Replies: 16
Views: 5107

Re: Gas connection spanner size standards

lotta acid fumes floating around and allotta moisture Sounds like the '60s Oh god I'm glad I wasnt around in the 60's I've been told that in The 60's the smoke was so bad in the shop that it was a constant haze with some areas being so thick you could hardly see your hand in front of your face. You...
by Toggatug
Wed Nov 10, 2021 8:47 pm
Forum: Welding Forum General Shop Talk
Topic: Gas connection spanner size standards
Replies: 16
Views: 5107

Re: Gas connection spanner size standards

I'll just add in my "universal" wrench I think you might have been around longer than I have :) Take a guess you'd probably be surprised. To be honest though I don't have a clue how old that wrench really is. I just know it's been here since I got here. I also know our shop can make a too...
by Toggatug
Wed Nov 10, 2021 3:31 pm
Forum: Welding Forum General Shop Talk
Topic: Gas connection spanner size standards
Replies: 16
Views: 5107

Re: Gas connection spanner size standards

I'll just add in my "universal" wrenchImage

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by Toggatug
Wed Nov 10, 2021 7:53 am
Forum: Welding Forum General Shop Talk
Topic: Weld estimator program
Replies: 13
Views: 1814

Re: Weld estimator program

I googled "welding shop estimator program"

Seems to be some options to check out on the first page. Actually got me wondering about then now.

Thanks for bringing up the topic

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by Toggatug
Tue Nov 09, 2021 11:20 pm
Forum: Welding Forum General Shop Talk
Topic: Weld estimator program
Replies: 13
Views: 1814

Re: Weld estimator program

I haven't seen a weld shop directed management/ quoting software but the type of software we use at work could be modified to suit a weld shop. Materials and gas could all be entered as part #'s sold by foot or inch or whatever unit you want I believe. Labour you would have to work out if your going...
by Toggatug
Sun Nov 07, 2021 12:12 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Can't figure out how to switch from 0.030" to 0.023"
Replies: 11
Views: 4054

Re: Can't figure out how to switch from 0.030" to 0.023"

I agree with the keyway it should not be some kind of turn lock system, but MasterCraft stuff is just built different to logical I find. Wouldn't shock me at all if it was some weird turn and lock system with a key way wheel. I don't see anything in the picture that holds the roller in line with the...
by Toggatug
Sat Nov 06, 2021 2:45 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Can't figure out how to switch from 0.030" to 0.023"
Replies: 11
Views: 4054

Re: Can't figure out how to switch from 0.030" to 0.023"

It doesn't look like anything is locking it on to the shaft. But curiousity sake have you tried holding the center shaft and turning the guide roller independent to see if it has like a quarter turn lock or something?

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by Toggatug
Thu Nov 04, 2021 12:54 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 498716

Re: The what I welded today (/whenever) thread (pics please)

Well since I want to try and lost more on here but the last job for welding I had was a get er done scenario there was no time for pictures. Here's a common job type on our shop which involves some big natural gas torches and a whole lotta good ole leaded solder. Here is a radiator I finished recori...
by Toggatug
Thu Nov 04, 2021 6:56 am
Forum: Welding Forum General Shop Talk
Topic: Coolmate 4 liquid cooling
Replies: 9
Views: 2378

Re: Coolmate 4 liquid cooling

If you want both torches hooked up at the same time but can't find a threaded Y fitting buy a tubing Y fitting off Amazon or the like. I'd cut my hose wherever appropriate in the system then run a second hose to the second torch. Or if you wanna get fancy to a second threaded hookup port. I think th...
by Toggatug
Wed Nov 03, 2021 9:58 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The what I welded today (/whenever) thread (pics please)
Replies: 3253
Views: 498716

Re: The what I welded today (/whenever) thread (pics please)

I missed this thread. Was always neat to see what people are up to.

Will try and snap some more pics of what I do in a day then remember to pop em onto here.

I hope others help me out and bring this thread back to the top like it always was when I joined.

Sent from my Pixel 3a using Tapatalk

by Toggatug
Tue Nov 02, 2021 5:32 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tig welding 6061-t6 aluminum 1/8” flat bar tee joint
Replies: 8
Views: 1402

Re: Tig welding 6061-t6 aluminum 1/8” flat bar tee joint

On a 1/8 T joint I'd be setting the machine to 170-180 ish so the weld can be 'punched' into the root at the start then back off the pedal when things start running too hot. Sounds like the issue your having is mainly not enough amps at the start to punch the weld down into the root. Used to deal wi...
by Toggatug
Mon Oct 25, 2021 10:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: stainless purging
Replies: 9
Views: 1524

Re: stainless purging

I've never personally done stainless purging but I do have to make a 10'x10' stainless test tank for the shop soon which has me thinking about it. For flat but joints my beat idea so far is either a piece of flat bar with a slot/groove milled into it. Or a 'U' extrusion with the ends welded shut to...
by Toggatug
Mon Oct 25, 2021 6:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: stainless purging
Replies: 9
Views: 1524

Re: stainless purging

I've never personally done stainless purging but I do have to make a 10'x10' stainless test tank for the shop soon which has me thinking about it. So my beat ideas are as CJ said a ally angle with it's hard 90 edge milled down to allow argon flow. For flat but joints my beat idea so far is either a ...
by Toggatug
Wed Oct 20, 2021 9:14 pm
Forum: Metal Cutting
Topic: Pferd Alumaster
Replies: 28
Views: 19201

Re: Pferd Alumaster

Your not wrong, While it might be one of the more intimidating tools in my arsenal, once you do a couple cuts with it you quickly go "oh that's not as crazy as I thought" Biggest thing I find is don't get complacent and have some respect for the tool in your hands, but hey that's really a ...