Search found 8 matches

by Charlieman22
Wed Apr 21, 2021 2:33 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cast Aluminum Case Repair - need a tip & trick!
Replies: 11
Views: 2197

Re: Cast Aluminum Case Repair - need a tip & trick!

Good stuff all
Had't heard of peening prior to today - but got a few suggestions to try it.
Will add that to my grind and clean regimen.
All comments and shared experience are appreciated.
Thanks!
by Charlieman22
Tue Apr 20, 2021 9:56 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cast Aluminum Case Repair - need a tip & trick!
Replies: 11
Views: 2197

Re: Cast Aluminum Case Repair - need a tip & trick!

Thanks gents.
Tips are helpful.
Will employ a few of them - including the beer part (seems crucial)- and see if it helps.
I may try and drill out my worst holes and clean and fill again.
Thanks!
by Charlieman22
Tue Apr 20, 2021 1:15 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Cast Aluminum Case Repair - need a tip & trick!
Replies: 11
Views: 2197

Cast Aluminum Case Repair - need a tip & trick!

Hi all - hobbiest welder. Working on cast aluminum 2 stroke cases. Could use some advice on specific challenge. My set up: Primeweld 220 Tig. Air cooled. 3/32 tungsten - balled end 4043 and 4049 1/16 filler rod Furick 10 cup The issue - I've managed to get decent results - but one thing I can't seem...
by Charlieman22
Sun Feb 28, 2021 4:18 pm
Forum: Member Introductions
Topic: Flash burn / arc eye issues
Replies: 10
Views: 1910

Re: Flash burn / arc eye issues

Have a read through these threads... Try an old tee shirt over the helmet with the neck over the lens as a quick and dirty hood and tuck it in your shirt / jacket. Kiwi - thanks. Good one. Took the helmet in to my office and tried it out in front of a mirror. Noticed I am getting some weird reflect...
by Charlieman22
Sat Feb 27, 2021 4:53 pm
Forum: Member Introductions
Topic: Flash burn / arc eye issues
Replies: 10
Views: 1910

Re: Flash burn / arc eye issues

for me its often reflecting off my chest especially if hood is sitting down very well. if you have to much of a gap you can fit a bit of leather at the bottom. Tweaks - nice signature line. As I am reading what the gang is suggesting - the chest issue could be it. I have definitely had moments wher...
by Charlieman22
Sat Feb 27, 2021 1:20 am
Forum: Member Introductions
Topic: Flash burn / arc eye issues
Replies: 10
Views: 1910

Re: Flash burn / arc eye issues

both stainless and aluminium reflect a ton of light back at you which can reflect off your chest and come up under the hood. or reflect off something behind you and come in the back. Some wise responses - and appreciated. 2 things I am taking in (other than UV rays...) 1. What I am experiencing isn...
by Charlieman22
Fri Feb 26, 2021 8:13 pm
Forum: Member Introductions
Topic: Flash burn / arc eye issues
Replies: 10
Views: 1910

Re: Flash burn / arc eye issues

Gents - much appreciate y'all weighing in. Currently I am welding Stainless. But I did some aluminum prior. Pulsing on aluminum was the worst. Amps: between 55 and 140 depending on the material. Fairly thin walled stuff - but mostly 060 stainless and 1/8" aluminum. Stainless did me in this time...
by Charlieman22
Fri Feb 26, 2021 1:48 am
Forum: Member Introductions
Topic: Flash burn / arc eye issues
Replies: 10
Views: 1910

Flash burn / arc eye issues

High all. Looking for some insights if you can help. Quick search didn't turn up any specifics for my topic. Hobbiest welder. Started MIG Enjoy fabricating all sorts. Ranges from 2 stroke 2 wheel stuff to ornamental metal work. Never met a piece of metal I didn't consider the ramifications of weldin...