Search found 336 matches
- by ajlskater1
- Tue Jun 14, 2016 3:01 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Re: Tricky little part
I believe that means that he has a machine which will allow you to set differeng amperages for the positive and negative sides of the ac waveform. Jody showed one of those machines in a video recently. This is correct. The dynasty 350 allows you to independently change the en and ep sides of the ac...
- by ajlskater1
- Sun Jun 12, 2016 3:32 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: tig welding cast stainless steel
- Replies: 17
- Views: 8352
Re: tig welding cast stainless steel
I would definitely drill the ends of the cracks before welding. Cracks tend to continue unless you drill the ends. If you're sure it's stainless that should be all you have to do and groove it out. Check to see if it's magnetic and also do a spark test if it is magnetic to figure a rough idea of how...
- by ajlskater1
- Sun Jun 12, 2016 10:13 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Copper Tig - Thick to thin material
- Replies: 10
- Views: 1821
Re: Copper Tig - Thick to thin material
This is a very cool post! I have never welded copper but I would love to learn. Will be following this post closely. Hopefully someone has some advise that helps you out!
- by ajlskater1
- Sun Jun 12, 2016 10:01 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: tig welding cast stainless steel
- Replies: 17
- Views: 8352
Re: tig welding cast stainless steel
Hey all, first time poster here. 5 year welder/fabricator. All self taught. Had a project come to me, it's an exhaust manifold, constructed of cast stainless steel. I've attempted twice now to weld a crack shut. I've cleaned "v"d, wire brushed it. The only thing I have not done is preheat...
- by ajlskater1
- Sun Jun 12, 2016 9:50 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Re: Tricky little part
No pulse. I used 200 en 115 ep balance of 60 and frequently of 100motox wrote:pulse?
craig
- by ajlskater1
- Sun Jun 12, 2016 9:46 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Re: Tricky little part
Was a nerve racking couple hours of welding lol. Had to focus really hardmotox wrote:and two hundred of them, holy crap.
awesome
craig
- by ajlskater1
- Sat Jun 11, 2016 9:40 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Re: Tricky little part
Thank you! Not sure it's on the same level as your work! Love seeing your bike frames!zank wrote:Beautiful!
- by ajlskater1
- Sat Jun 11, 2016 9:26 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Re: Tricky little part
I am using a dynasty 350. It is a part of this larger assembly we do for this company. Not sure it's exact use.LtBadd wrote:Nice work, what machine are you using?
- by ajlskater1
- Sat Jun 11, 2016 7:30 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tricky little part
- Replies: 18
- Views: 1729
Tricky little part
Had to weld up 200 of these on Friday. Was a good challenge. The material was .070 5052 and the hole was only .090 away from the edge of the hole and customer didn't want the hole to be distorted.
- by ajlskater1
- Sat Jun 11, 2016 7:25 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: EZ Weld Tig wire for cast iron repairs
- Replies: 8
- Views: 2413
Re: EZ Weld Tig wire for cast iron repairs
I have never used it but Mr tig did a video on it and it seemed to work well. I forgot what it was he welded but it was a rather long Crack in a cast iron piece and he didn't preheat and it didn't crack after welding. Seemed like pretty good stuff
- by ajlskater1
- Sat Jun 11, 2016 7:14 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: large beads on thin aluminum
- Replies: 7
- Views: 1870
Re: large beads on thin aluminum
You can accomplish that appearance if you pulse foot pedal as you dip and back off quickly after or use pulse function on the machine but I prefer to manually do it, I get better timing being in control vs a machine telling you when to dip.
- 20150220_212120.jpg (56.59 KiB) Viewed 1683 times
- by ajlskater1
- Thu May 05, 2016 5:52 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
Re: 4130 to mild steel
Got them all done tonight. I fitted the adapter with a 1/16 gap, kinda like a socket weld, so there wouldn't be any shrinkage stress cracks. The first one didn't go great at first, the root cracked on me, so I had to grind it out and do it over. I figured out that dipping fast on the root works much...
- by ajlskater1
- Wed May 04, 2016 2:19 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
Re: 4130 to mild steel
Ok thanks guys, I guess I won't be threading a bolt in it from the sounds of it. I am going to weld it with er 70s2, since there will already be dilution from the mild steel bungs. I beveled the ends of the tube, so that I can get more weld throat, I will do a root pass and come back over the top wi...
- by ajlskater1
- Tue May 03, 2016 2:48 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
Re: 4130 to mild steel
Ya I went and got a 300 temp stick and 400 temp stick so I don't go over interpass temp, cause I will have to do 2 passes. They are 4 link bars, not horribly critical but still want to do it right. My concern about post heated that hot is distorting the threads. I disassembled the Hiem joint so I di...
- by ajlskater1
- Tue May 03, 2016 12:05 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
Re: 4130 to mild steel
Thanks guys that is the info I was looking for. It's so hard to find preheat temps for some reason.
Wish there was a chart out there. I will have to do 2 passes so I will watch interpass temp. Would you guys recommend a post heat or just let it cool down on its own?
Wish there was a chart out there. I will have to do 2 passes so I will watch interpass temp. Would you guys recommend a post heat or just let it cool down on its own?
- by ajlskater1
- Mon May 02, 2016 12:27 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
Re: 4130 to mild steel
Do you know what preheat to use?
- by ajlskater1
- Sun May 01, 2016 9:21 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 4130 to mild steel
- Replies: 16
- Views: 1939
4130 to mild steel
Hey guys got 8 weld up 8 4 link bars to a mild steel bung. The tubing is 1/4 is wall 4130. I am going to put a bevel on the tubing. What preheat would you guys recommend for the chromoly? And should I tack then preheat or am I better off preheating then tacking and welding?
- by ajlskater1
- Fri Mar 25, 2016 5:04 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 538778
Re: The what I welded today (/whenever) thread (pics please)
Had a run of 300 of these little 20 gauge 304 boxes to do today. Need to be water tight and full pen. Boss doesn't believe in purging lol used a block on the accident to trap the gas
- by ajlskater1
- Thu Mar 17, 2016 3:27 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: needing some advice
- Replies: 9
- Views: 1404
Re: needing some advice
You can use a 1-2-3 block set bolted at a 90* angle and run a nylon wire tie through the holes and around the pipe to hold it square. A small set of machinists v-blocks work well when used the same way. I made a set of X-blocks awhile back out of two pieces of heavy walled 1 1/2" angle welded ...
- by ajlskater1
- Thu Mar 17, 2016 3:16 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: needing some advice
- Replies: 9
- Views: 1404
Re: needing some advice
Two more ideas... one I only suggest cause it would look absurd... This might get you in there: http://www.amazon.com/TIG-Welding-Torch-20-25/dp/B00KB9WZKS/ref=sr_1_5?ie=UTF8&qid=1458160254&sr=8-5&keywords=extra+long+tig+cup And for the clown college solution, slide a really long glass ...
- by ajlskater1
- Wed Mar 16, 2016 3:11 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Painted Aluminium Boat Welding
- Replies: 16
- Views: 2481
Re: Painted Aluminium Boat Welding
Scotch Brite pads for a decent job of removing paint
- by ajlskater1
- Wed Mar 16, 2016 2:41 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: needing some advice
- Replies: 9
- Views: 1404
Re: needing some advice
The tubes are threw tubes, so I was referring to squaring both ways. They had a square cut but that wasn't the issue. I ended up taping 2 squares, 1 on both sides, to each tube with the tube at the 2 inch mark on the squares. The pictures don't show it well but the tubes run threw the base and have ...
- by ajlskater1
- Wed Mar 16, 2016 11:59 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: needing some advice
- Replies: 9
- Views: 1404
needing some advice
Hey guys. Been a few years since I have been on here but looking for some advice and this is always a good plave to turn to for that. Had to weld up this job yesterday. Tubes are 1.375inch in diameter and .125 wall thickness with a .250 gap in between, base is .080 aluminum. Tubes have to be welded ...
- by ajlskater1
- Sat Dec 21, 2013 12:03 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: what brand gas lens do you guy use?
- Replies: 19
- Views: 1761
Re: what brand gas lens do you guy use?
Its the little differences. Like being able to run 5cfh and still getting proper shielding on the samev weld, how long they last. They will work but some of the more name brands. Like I noticed when I switchex back to ck verse esab I could run my balance up about 10 more towards the dc en side than ...
- by ajlskater1
- Fri Dec 20, 2013 8:07 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: what brand gas lens do you guy use?
- Replies: 19
- Views: 1761
Re: what brand gas lens do you guy use?
Ya its his attitude that drive me crazy. He seems very cocky and well his knowledge seems to be pretty vast, I font say the same about his actually skills. Everything is perfectly clean and on a bench sitting down anf I have never been wowed that's for sure.I really like lances videos. He does real ...
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