Search found 60 matches

by brokeitagain
Tue Jan 20, 2015 9:46 pm
Forum: Metal Cutting
Topic: Plasma performance on thin stock?
Replies: 7
Views: 1469

Re: Plasma performance on thin stock?

from my machinist days..........
you can do small work with a big machine, but you cant do big work on a small machine
by brokeitagain
Sun Jan 18, 2015 5:40 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Bench grinder stand
Replies: 5
Views: 2229

Bench grinder stand

looking for ideas for building a bench grinder stand, something that takes up very little space and can be moved around without a lot of effort but stable at the same time
what have you built ?
by brokeitagain
Wed Jan 14, 2015 12:48 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: #20 CK Cup set up for thin wall tube
Replies: 9
Views: 1005

Re: #20 CK Cup set up for thin wall tube

turbo+ mild steel = wasted time. not starting a war but I have many people that think the ''lean is mean'' principle works for them. they never buy exhaust systems, turbos or manifolds. but changing pistons is like changing oil to them
by brokeitagain
Tue Jan 13, 2015 8:18 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: #20 CK Cup set up for thin wall tube
Replies: 9
Views: 1005

Re: #20 CK Cup set up for thin wall tube

I don't believe that mild steel is the material of choice for this kind of project,
by brokeitagain
Sat Dec 13, 2014 7:51 pm
Forum: Welding Forum General Shop Talk
Topic: Air compressor noise talk
Replies: 12
Views: 1148

Re: Air compressor noise talk

Gamble, The compressor here at work is 9500 HP, loud can't even describe it. :) The intake on a small compressor actually breaks the sound barrier every cycle that's why its louder. You can usually add a filter likes on a small engine to alieviate some of the noise. Len holy cow, I could not imagin...
by brokeitagain
Sat Dec 13, 2014 7:50 pm
Forum: Welding Forum General Shop Talk
Topic: Air compressor noise talk
Replies: 12
Views: 1148

Re: Air compressor noise talk

they do make intake mufflers for air compressors, I installed one on the 20 hp compressor in my shop, you can barely hear it run in the service bays. when you are in the basement you can have a conversation over it and not yell, I think the huge 7 9/16'' diameter low pressure piston adds to the quie...
by brokeitagain
Thu Sep 04, 2014 8:07 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Miller 211 cold start?
Replies: 9
Views: 1997

Re: Miller 211 cold start?

if it is the same as my 211 with mvp and autoset......never use the autoset. the ground clamp that was included with mine was substandard in my opinion so I swapped out for a brass one
by brokeitagain
Sun Aug 17, 2014 10:58 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Buying a new TIG. Analogue or Digital? Chinese or Brandname?
Replies: 36
Views: 5353

Re: Buying a new TIG. Analogue or Digital? Chinese or Brandn

no offense, but you are looking to do top quality work?? why buy less than a top quality machine. you obviously have the back ground to do top quality work why ask about buying a low quality machine?
by brokeitagain
Wed Aug 06, 2014 10:43 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Filler Material to plug hole in wheel rim?
Replies: 22
Views: 2093

Re: Filler Material to plug hole in wheel rim?

MIG, TIG, Stick, Or Gas? I'd use a grade 8 bolt sawed off as long as your wheel is thick, and TIG with Hastelloy W. Be aware that some vehicle applications you are not allowed to weld on wheels at all. I don't know what your wheels are made of, (hence the Hastelloy W) I scrapped some truck wheels, ...
by brokeitagain
Thu Jul 17, 2014 7:48 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Custom Exhaust MIG GAS
Replies: 19
Views: 1744

Re: Custom Exhaust MIG GAS

hacadacalopolis wrote:Thx for your addition to this.

I'm assuming 409 is suitable enough for rust resistance to meet my needs.
Rather than the more expensive 304.
I believe most factory exhaust is made from 409 stainless, but I have never gone very far as to find out for sure
by brokeitagain
Wed Jul 16, 2014 11:39 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Custom Exhaust MIG GAS
Replies: 19
Views: 1744

Re: Custom Exhaust MIG GAS

Dang,I was hoping you weren't going to say that. I have in laid in a pile a fab builders kit of 14G aluminized MS 2.5" mandrel bends. Bought over a year ago. This was my ticket to a small project with the help of a HF bandsaw. For temperature concern; My plan was to wrap the downpipe and manif...
by brokeitagain
Wed Jul 16, 2014 11:08 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: motor mounts
Replies: 16
Views: 1741

Re: motor mounts

Lesson of the day: the older mechanical 7.3's were not the "powerstroke." Most refer to them as the idi. Mains reasons for powerstroke over idi: power, reliability, parts availability, easier diagnostics, etc. Flyinfairlane, what are you using on those mounts for the inserts? Sent from my...
by brokeitagain
Wed Jul 16, 2014 11:03 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Custom Exhaust MIG GAS
Replies: 19
Views: 1744

Re: Custom Exhaust MIG GAS

What more do you guys think about me getting some stainless straight pipe for the cat? Brokeitagain makes a good point considering his related work experience. I am leaning towards one more turn; Which is 304 V-band clamps instead of traditional triangle or 2 bolt flanges. I will have 3 welded star...
by brokeitagain
Wed Jul 16, 2014 8:19 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Custom Exhaust MIG GAS
Replies: 19
Views: 1744

Re: Custom Exhaust MIG GAS

I install lots of cats at my shop, unfortunately I have to use aluminized pipe, customers almost never want to pay extra for stainless pipe, which is fine for me, I know they will be back in 2-3 years to pay me to replace what rotted away because they wanted to "save" money
by brokeitagain
Tue Jul 15, 2014 10:07 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Custom Exhaust MIG GAS
Replies: 19
Views: 1744

Re: Custom Exhaust MIG GAS

I can say as a mechanic don't bother mixing aluminized pipe with a catalytic converter there is lots of info about this out there. converters are made out of stainless for a specific reason, does anyone have a link as to why??
by brokeitagain
Tue Jul 15, 2014 9:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Welding small cylinder head
Replies: 15
Views: 1929

Re: Welding small cylinder head

Ron66 wrote:I couldn't have done this. It top of the broken stud was about 1/4" down and it was only a 6mm stud.
I have done something like this, with mig, below flush in aluminum, not ideal, but effective every time I have attempted
by brokeitagain
Tue Jul 15, 2014 7:38 pm
Forum: Welding Forum General Shop Talk
Topic: antique?
Replies: 1
Views: 414

antique?

if I had $100 to burn id buy this

http://stlouis.craigslist.org/tls/4570907606.html
by brokeitagain
Thu Jul 03, 2014 9:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Keeping cool. How to do it
Replies: 6
Views: 656

Re: Keeping cool. How to do it

This is interesting. Usually the copper windings of a motor form the fixed stator. The shaft spins inside the stator windings by induction. So I am not fully understanding the concept of welding the shaft to the windings. Some photos of what you are trying to do would be informative for us to give ...
by brokeitagain
Sat May 03, 2014 9:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: running away from tig
Replies: 57
Views: 4821

Re: running away from tig

well closing my participation in this thread, my machine has left, as have I, cant master it cant dwindle on it
by brokeitagain
Sat Apr 26, 2014 9:26 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: running away from tig
Replies: 57
Views: 4821

Re: running away from tig

I will get a few pics up this week, I have depleted another 125 cu ft cylinder. I think did better before I got a foot pedal though, but with an on/off switch I cant control it when I know it is too hot
by brokeitagain
Sat Apr 26, 2014 8:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: running away from tig
Replies: 57
Views: 4821

Re: running away from tig

maybe its the beer and im venting lol. no pics, yet but I seem to be over cooking my welds. too little amperage and too much dwell time (spending too much time on a bead), and I can not manage to keep a tungsten out of the puddle, when I dip a tungsten what is the correct way to get a stuck one out?...
by brokeitagain
Sat Apr 26, 2014 8:38 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: running away from tig
Replies: 57
Views: 4821

running away from tig

beating my head against a wall trying to tig, asked for help from buddies that say they know how to, they all want money to assist me so i suppose they aren't really buddies
by brokeitagain
Mon Apr 21, 2014 11:23 pm
Forum: Welding Forum General Shop Talk
Topic: lincoln outback???
Replies: 0
Views: 672

lincoln outback???

http://stlouis.craigslist.org/tls/4433972770.html

just seeing this don't know a damn thing about this one or any others, no need for it here but It could be of use to someone
by brokeitagain
Mon Apr 21, 2014 8:01 pm
Forum: Welding Forum General Shop Talk
Topic: bending sch. 10 stainless
Replies: 5
Views: 967

Re: bending sch. 10 stainless

If the material's free, why not give it a shot? Sch. 10 is a pretty heavy wall for tight bends, and is probably 300 series. I don't recall seeing 400-series in pipe schedules, and 400s bend much better (and are tube sizes, available in thin walls). I look forward to your results, and what works bes...