Search found 196 matches
- by BigD
- Sun Jan 01, 2017 5:41 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 533770
Re: The what I welded today (/whenever) thread (pics please)
I'm just about finished with an exhaust for an E30 a friend put an M62TuB44 in. If you check out @greintime3592 on Instagram, I have some videos up there of it. I just got a replacement phone, and didn't back up any pictures or videos offf the old one so I'm starting fresh! Sent from my VS995 using...
- by BigD
- Sun Jan 01, 2017 5:32 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 533770
Re: The what I welded today (/whenever) thread (pics please)
Affirmative! E36 6cyl driveshaftGreinTime wrote: Looks like a BMW driveshaft if I've ever seen one
Sent from my VS995 using Tapatalk
- by BigD
- Sat Dec 31, 2016 2:47 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 1st tig weld, I think there is hope
- Replies: 61
- Views: 4312
Re: 1st tig weld, I think there is hope
For thin stuff, don't start the weld on the edge and unless the fitup is flawless and you jam a lot of heat really quickly to join them, join with filler - lay the rod over the joint, point the torch at the rod tip, jam the pedal until it wets in and walk it forward. To be safe, you can start a pudd...
- by BigD
- Sat Dec 31, 2016 1:54 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 533770
Re: The what I welded today (/whenever) thread (pics please)
Pic of the shortened driveshaft after it came back from balancing. My first time doing this, friend of mine was swapping in a 6 speed which is much longer than his 5 but the flange is the same. Needed to take 5" out of it, the seam is in the bottom third in the pic. Somehow managed to do it wit...
- by BigD
- Wed Dec 28, 2016 8:51 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 533770
Re: The what I welded today (/whenever) thread (pics please)
Thanks Kym! Yeah agreed on all counts. I almost want it to fail so he can learn his lesson but if they can level it out it will probably seal fine. I actually brought my small bosch router to try to level it out and it was actually going rather well but as I was inching the dept down I just didn't h...
- by BigD
- Wed Dec 28, 2016 8:24 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: The what I welded today (/whenever) thread (pics please)
- Replies: 3253
- Views: 533770
Re: The what I welded today (/whenever) thread (pics please)
A week ago I posted on Facebook that I want more practical experience so if my friends need stuff welded, to bring it on. The cost is a large Starbucks and possibly your parts being scrap (ie I guarantee nothing so if it's important, pay an "expert"). It sightly backfired as I was expectin...
- by BigD
- Wed Dec 28, 2016 8:12 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tips welding and help identifying an odd metal
- Replies: 20
- Views: 1526
Re: Tips welding and help identifying an odd metal
Thanks a lot guys, yeah that tin brazing rod for aluminum sounds like it may work. I've just never seen anything like that and I've done brazing with sil-bronze, but I've never seen outgassing like this except maybe lighting up on aluminum with no argon on DC.
- by BigD
- Tue Dec 27, 2016 5:01 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tips welding and help identifying an odd metal
- Replies: 20
- Views: 1526
Re: Tips welding and help identifying an odd metal
Ahhh... zinc/alu that would explain everything, and it reflects what I'm seeing.
So JB weld or garbage? No chance to try to weld it? I guess I could try solder...
So JB weld or garbage? No chance to try to weld it? I guess I could try solder...
- by BigD
- Tue Dec 27, 2016 3:34 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tips welding and help identifying an odd metal
- Replies: 20
- Views: 1526
Re: Tips welding and help identifying an odd metal
Yep definitely cast, light duty cheap stuff. What is "pot metal"? (I mean in terms of the periodic table)
- by BigD
- Tue Dec 27, 2016 1:06 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tips welding and help identifying an odd metal
- Replies: 20
- Views: 1526
Re: Tips welding and help identifying an odd metal
Ugh why is my memory so useless, I'm already screwing up the story. Correction: the metal IS faintly magnetic, which is why both times I started out trying on DC but I did later try AC for sanity's sake. The faint magnetism led me to believe it might be some low grade stainless. After that I had no ...
- by BigD
- Tue Dec 27, 2016 12:21 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tips welding and help identifying an odd metal
- Replies: 20
- Views: 1526
Tips welding and help identifying an odd metal
This is my second time coming across this metal and this time I remembered to ask you guys. Both times I was fixing a broken piece of old shop equipment. First time was a cracked block from the end of a leg of a floodlight. It was very light and the crack showed a fine crystalline structure. It's no...
- by BigD
- Sat Dec 24, 2016 9:41 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Dynasty 280DX torch upgrade
- Replies: 27
- Views: 2446
Re: Dynasty 280DX torch upgrade
Sorry if I missed it but why do you want the CK torch without the hoses? The hoses are one of the best parts! The superflex hose is absolutely delicious. I just got this torch for my 210 and love everything about it. It's more compact than my weldcraft 9/17 flex kit and feels better made (this is su...
- by BigD
- Sun Dec 18, 2016 8:08 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Coolmate 1.3 first welds
- Replies: 9
- Views: 3631
Re: Coolmate 1.3 first welds
The way the welder bolts together with the cooler in this cart, it's actually a lot easier to just throw the whole cart into an SUV or minivan than to separate it. The aircooled kit I have is pretty awesome so it should bring a little bit back but yeah if I get lowballed on it I will just keep it ar...
- by BigD
- Sat Dec 17, 2016 10:53 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Coolmate 1.3 first welds
- Replies: 9
- Views: 3631
Re: Coolmate 1.3 first welds
Thanks guys! Steve, yeah it's an eye opener. When I got the welder last December, I had no intention of getting a cooler. I looked at it and thought that's for the guys who weld all day long. I just weld for my racecar and some projects here and there. But I'm used to MIG where you just hold the gar...
- by BigD
- Sat Dec 17, 2016 1:38 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Coolmate 1.3 first welds
- Replies: 9
- Views: 3631
Coolmate 1.3 first welds
Picked up my Christmas present to myself, a Coolmate 1.3 and small runner cart. I wasn't sure if I should start a new thread because I am not a braggart but I had a hell of a time finding feedback on the cart and cooler so I thought maybe this would help others. First on the cart. It's really expens...
- by BigD
- Tue Dec 13, 2016 10:39 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 1st tig weld, I think there is hope
- Replies: 61
- Views: 4312
Re: 1st tig weld, I think there is hope
I did it the same way, the learning curve is much steeper but once you've got a handle on aluminum, try steel and you will drool over how easy it will be. But the problem is that everything that matters with steel, REALLY matters with aluminum so you have to be extremely critical of yourself. It's v...
- by BigD
- Mon Dec 12, 2016 6:48 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: 1st tig weld, I think there is hope
- Replies: 61
- Views: 4312
Re: 1st tig weld, I think there is hope
Looks great for a start! Learn to move your hand like an assembly line robot rather than tilting the torch, to move the weld forward. And don't be afraid to ease off the pedal as you notice the work heatsoaking
- by BigD
- Mon Dec 12, 2016 6:41 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: What TIG welder is good for a beginner
- Replies: 27
- Views: 3620
Re: What TIG welder is good for a beginner
cool, I used to be that way. Now i tend to set it and forget it. Share some of your settings that worked Composed with Swype on mobile. not responsible for typos. The biggest one has been pulsing with a low DC and low background current (like 30 and 5) for thin aluminum (040 wall), and higher frequ...
- by BigD
- Sun Dec 11, 2016 12:52 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: What TIG welder is good for a beginner
- Replies: 27
- Views: 3620
Re: What TIG welder is good for a beginner
So honestly, after a year, how many of those advanced features of the Dynasty do you use? Composed with Swype on mobile. not responsible for typos. All of them. But to be fair, I'm a nerd. I started cranking settings one way of the other as soon as I was able to do basic beads. Now, how much benefi...
- by BigD
- Tue Dec 06, 2016 6:30 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Water cooled torches: CK vs Weldcraft, stubby gas lens?
- Replies: 5
- Views: 1307
Re: Water cooled torches: CK vs Weldcraft, stubby gas lens?
Thanks guys. Yeah I'd definitely get the 25, my air cooled is a 12 and I want more reach. I do have a CK microtorch with the superflex cable and it's a dream. How do the watercooled bits work? Can the stubby gas lens kit be used with it? Or does that part need to be special for water cooled torches ...
- by BigD
- Tue Dec 06, 2016 2:09 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Water cooled torches: CK vs Weldcraft, stubby gas lens?
- Replies: 5
- Views: 1307
Water cooled torches: CK vs Weldcraft, stubby gas lens?
Hey guys, I'm looking to pick up a coolmate 1.3 in short order and I'm trying to decide which torch to get. I currently have the modular aircooled kit from Weldcraft letting me make pretty much any torch I like from a button head 9 to a fullsize flex neck 17. I also have Jody's gas lens kits for the...
- by BigD
- Mon Dec 05, 2016 3:16 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: the million dollar question !!!
- Replies: 9
- Views: 1167
Re: the million dollar question !!!
When starting out, don't worry about how to clean the material, grind the tungsten, replace the gas etc. Do those things matter? Yeah sure. But that's when it's already basically working for you. In your case it's just the basics. You're holding too much torch angle and arc length.
- by BigD
- Sun Dec 04, 2016 10:25 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Beer Can Welding Challenge
- Replies: 103
- Views: 9741
Re: Beer Can Welding Challenge
Wife bought some canned Perrier so I used the rare opportunity when we have cans in the house to try this. 3/32 lanth, 60 amp peak (dont think I ever came close to full tilt but I was doing a heavy pedal dance regardless), triangle wave, 200hz, 75% EN. Didn't go nearly as badly as I thought, I could...
- by BigD
- Wed Nov 16, 2016 6:59 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Beer Can Welding Challenge
- Replies: 103
- Views: 9741
Re: Beer Can Welding Challenge
I have a sharp electrode... The arc wander almost seems like bad earth Try blunting it. I was recently practicing welding 1mm aluminum to build a big box out of it and I had a bear of a time getting the arc to focus. I recently did a bunch of thick steel and I was used to using a pencil sharpened e...
- by BigD
- Wed Nov 16, 2016 12:33 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Beer Can Welding Challenge
- Replies: 103
- Views: 9741
Re: Beer Can Welding Challenge
I have a sharp electrode... The arc wander almost seems like bad earth Try blunting it. I was recently practicing welding 1mm aluminum to build a big box out of it and I had a bear of a time getting the arc to focus. I recently did a bunch of thick steel and I was used to using a pencil sharpened e...
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