General welding questions that dont fit in TIG, MIG, Stick, or Certification etc.
KievG
  • Posts:
  • Joined:
    Tue Jun 30, 2020 1:18 pm

Hi Everyone. Thanks for your help in advance.

I got a second hand Nelson Arc Lite Plus Stud Welder recently from an auction. I'm keen to use it but I'm not experienced with this type of welder and having a problem. Unfortunately I can't find much about this type of Nelson welder. It's not on the Nelson website, however it seems that Arcon make a similar welder, called the 'Studhorse 1200 DM'.

Basically the studs aren't actually welding to the work piece. I've attached a video for you to see for yourself. According to the manual's suggested settings, I have it set for M8 Studs, 550A and 0.25 Seconds. When the trigger is pressed there is a short 'squeal' and but the arc is not happening. I've messed with the settings and turned it up, at 1000A it still doesn't work however it did arc a few times at 1000A and burn up the stud.

I'm guessing it's a problem with the lift mechanism inside the gun. I looked inside the gun and all seems well. I'm worried it's something with the welder unit itself. I'm considering getting the gun reconditioned but basically I just wonder if any of you guys have experience with these types of welders or gun.

Thanks lads and lassies

Sorry for the poor quality of the video.
IMG_20200131_101626.jpg
IMG_20200131_101626.jpg (66.88 KiB) Viewed 929 times
IMG_20200131_102214.jpg
IMG_20200131_102214.jpg (102.77 KiB) Viewed 929 times
IMG_20200131_103020.jpg
IMG_20200131_103020.jpg (78.78 KiB) Viewed 929 times
IMG_20200630_111752.jpg
IMG_20200630_111752.jpg (98.3 KiB) Viewed 929 times
Video in Link
https://photos.app.goo.gl/bHJBcz4XB73HEmFXA
Poland308
  • Posts:
  • Joined:
    Thu Sep 10, 2015 8:45 pm
  • Location:
    Iowa

Most stud welders I’ve used also require the use of a small ceramic ring. It goes on the stud at the weld. Looks like you might be missing some consumables.
I have more questions than answers

Josh
VA-Sawyer
  • Posts:
  • Joined:
    Tue Jul 31, 2018 12:56 am
  • Location:
    Candler, NC

Can you confirm it is connected to 3 phase power at 400V?
No sense dying with unused welding rod, so light 'em up!
KievG
  • Posts:
  • Joined:
    Tue Jun 30, 2020 1:18 pm

Hi. Thanks for the replies. Yes, I have the ceramic ferrules and have been using them. Also, it's definitely connected to a 3 Phase supply.
Post Reply