Greetings to all !
Yes, this post might be called - out of realm - but, I wanted to show you how we were completing our most strategical pipelines in Europe, that are fueling most of the Europe with petroleum and mixed gas. Also, you can know these pipelines from some political news etc.
Petroleum pipeline is called DRUŽBA (friendship)
Mixed Gas pipeline is called BRATSTVO (brotherhood)
Some pipeline welding facts:
- we were always welding uphill, only in special situations downhill
- we never used cellulose electrodes, only electrodes that were made in Czechoslovakia
- electrodes we used were produced by ŽAZ VAMBERK, now it belongs under ESAB, specifically we used E-122-B, E-121-B electrodes (you are calling them E7018, but we made special E7018 for pipeline welders with special features, that regular E7018 does not have) and E-117-R (E7014 electrodes with titanium dioxide coating, not E6013)
- all pipeline parts were made "ready to weld" by oxy-acetylene torch and some small parts were also welded by oxy-acetylene
- most of the time pipeline welds (if were not optically controlled) were controlled by X-Ray. Final pipeline test was by pressure
Welding machines:
Most of the time, we were using rotary welding machines, also made in Czechoslovakia, for example TRIODYN K220, welding machines were powered by diesel aggregates
Welders:
Certified welders from Czechoslovakia and also some from Soviet union
Every welder had our typical welding mask, now you can find it by name TRIO 98
Now, lets get back to the history:
Stick Welding Tips, Certification tests, machines, projects
OldTimeEurope
- OldTimeEurope
-
New Member
-
Posts:
-
Joined:Tue Jul 31, 2018 4:41 pm
- Attachments
-
- ŽAZ VAMBERK logo, later it was ESAB - VAMBERK, now just ESAB
- 200802271948_logo_zaz.jpg (12.31 KiB) Viewed 1422 times
-
- Welding of special parts of pipeline
- gas.png (541.32 KiB) Viewed 1422 times
-
- Welders must have finished their job at a time according to plan. No one was interested, if weather was bad, or if you must work in mud.
- gas2.png (751.84 KiB) Viewed 1422 times
-
- heating of pipeline before welding
- gas3.png (579.11 KiB) Viewed 1422 times
-
- mixed-gas pipeline
- 26c-994x1024.jpg (71.89 KiB) Viewed 1422 times
-
- January 1965 - mixed gas pipeline
- 26e-1024x793.jpg (44.48 KiB) Viewed 1422 times
-
- 1961 - welding parts special petroleum station that controlled pressure in pipeline
- 18b-1024x668.jpg (47.87 KiB) Viewed 1422 times
-
- 1961 - Final weld that connected our part of petroleum pipeline with Soviet Ukraine - in that time it was a big success, it was in every television and radio station
- 16-1006x1024.jpg (59.75 KiB) Viewed 1422 times
-
- Welding in many positions...
- 13-1000x1024.jpg (54.56 KiB) Viewed 1422 times
-
- Some kind of valve
- 12-1024x1020.jpg (54.66 KiB) Viewed 1422 times
-
- Optical control of pipe from inside
- 10-1024x681.jpg (48.36 KiB) Viewed 1422 times
-
- Lakes or rivers were not problem, just preserved whole pipeline
- 08-1024x636.jpg (52.76 KiB) Viewed 1422 times
-
- Pipeline welding - regular day, in background you can see combination of diesel aggregate with rotary welder included inside. In foreground you can see a regular hammer - we were not using any special hammer to beat out slag from welds :)
- 06-1024x779.jpg (59.47 KiB) Viewed 1422 times
-
- Pipeline treatment by special oxy-acetylene device
- 03-996x1024.jpg (73.01 KiB) Viewed 1422 times
-
- SEPTEMBER 1959 - first pipeline pieces
- 02-1021x1024.jpg (80.44 KiB) Viewed 1422 times
theaceofgates
- theaceofgates
-
Active Member
-
Posts:
-
Joined:Fri Mar 23, 2018 10:07 am
-
Location:Rio Rancho, NM
What year was it when these were taken? How old are you? Did you work on any of this job? I love seeing things like this.
OldTimeEurope
- OldTimeEurope
-
New Member
-
Posts:
-
Joined:Tue Jul 31, 2018 4:41 pm
All these photos were taken sometime between 1959 - late 1970s. These are from archives (TASR). I have beeen working on high pressure water pipelines, but my family members and friends were working on these pipelines. It was also well payed job (mainly in 80s when you had opportunity to go somewhere abroad). My job was welding smaller diameter pipelines (biggest were 55cm), welding armatures and also I was welding zinc coated parts of pipelines (really unhealthy, but it was needed). And for a while welding of stainless tubes in one of our NPPs.theaceofgates wrote:What year was it when these were taken? How old are you? Did you work on any of this job? I love seeing things like this.
I am planning to add here more biggest welding projects in former Czechoslovakia - Mochovce and Bohunice NPPs, SLOVNAFT, Gabčíkovo electric dam, and some transit water pipelines.
Welder was really wanted job, everything in past (in Czechoslovakia) was made by concrete and steel, even our most common buildings - blocks of flats - every concrete block is welded to another, every pipe was made from steel, every vessel... everything.
I am adding some more detailed photos from pipeline weldings
- Attachments
-
- 1977 - mixed gas pipeline
- 1977.png (492.18 KiB) Viewed 1406 times
-
- 1973 - mixed gas pipeline
- 19732.png (775.72 KiB) Viewed 1406 times
-
- 1973 - mixed gas pipeline
- 1973.png (653.54 KiB) Viewed 1406 times
Return to “Stick Welding/Arc Welding - Shielded Metal Arc Welding”
Jump to
- Introductions & How to Use the Forum
- ↳ Welcome!
- ↳ Member Introductions
- ↳ How to Use the Forum
- ↳ Moderator Applications
- Welding Discussion
- ↳ Metal Cutting
- ↳ Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- ↳ Mig and Flux Core - gas metal arc welding & flux cored arc welding
- ↳ Stick Welding/Arc Welding - Shielded Metal Arc Welding
- ↳ Welding Forum General Shop Talk
- ↳ Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- ↳ Welding Projects - Welding project Ideas - Welding project plans
- ↳ Product Reviews
- ↳ Fuel Gas Heating
- Welding Tips & Tricks
- ↳ Video Discussion
- ↳ Wish List
- Announcements & Feedback
- ↳ Forum News
- ↳ Suggestions, Feedback and Support
- Welding Marketplace
- ↳ Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs
- ↳ Classifieds - Buy, Sell, Trade Used Welding Equipment
- Welding Resources
- ↳ Tradeshows, Seminars and Events
- ↳ The Welding Library
- ↳ Education Opportunities