Stick Welding Tips, Certification tests, machines, projects
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scooter53
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    Fri Jun 25, 2010 2:36 am

had some trouble on a recent test. the 6011 rod started great but about halfway through the rod wanted to stick and burnt in an a rather ockwards way not allowing for a full penetration weld. Istarted at a typical 6010 amperage setting, was this wrong giving that the heat and heat affected zone are critical....this is a single/stringerbead on 3/8 mat,single 30 degree signlev open root, 1/16 land and 3/16 opening.
kermdawg
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    Tue May 25, 2010 8:16 pm
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what size rod you usin? 1/8? What you got your amps set at now?
Last edited by kermdawg on Sat Jun 26, 2010 8:04 am, edited 1 time in total.
Signature? Who needs a F***ing signature?
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What kind of 6011 were you using? There are 6011 that are for AC only and there are some that are for AC and DC. Most 6011 rod can run on DC but the preferred polarity is AC. Why were you testing with 6011?
Jim
Pipefitter/Weldor out of Local 396
Millermatic 252
Dynasty 200DX
Maxstar 150 STL
Spoolmate 100
Hypertherm Powermax 85
Miller Digital Elite
JD2 Model 32 Bender
Emerson 7120 Horizontal/Vertical Bandsaw
Oxy-Gas Torch outfit
Generac XP8000E Generator
torn7th
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    Sun May 30, 2010 12:32 am

^^ What Jpence said ? Why were you testing with a 6011. Now a good friend of mine had to test using 1/8 6011 on truck containers. Yeah that was tricky cuz the 6010 and 6011 like to EAT metal. Thin container metal is not there intention but thats what this company wanted.
dudeman
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    Mon Nov 29, 2010 8:00 pm

I was using some 1/8" 6011 just now, and DCEP @95-100 amps on 1/4" steel tjoint. i kept getting craters,.. does 6011 run better DCEN?
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6011 is primarily an AC rod.
Jim
Pipefitter/Weldor out of Local 396
Millermatic 252
Dynasty 200DX
Maxstar 150 STL
Spoolmate 100
Hypertherm Powermax 85
Miller Digital Elite
JD2 Model 32 Bender
Emerson 7120 Horizontal/Vertical Bandsaw
Oxy-Gas Torch outfit
Generac XP8000E Generator
dudeman
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    Mon Nov 29, 2010 8:00 pm

I tried DCEN at 110 amp on the 6011 rod, its ran smoother this time no pockets , im barley starting out, im going to go to school after new years to learn more, but heres a link to a video on youtube http://www.youtube.com/watch?v=DTypUHpnboc and ive included a picture of the arc weld and a fluxcore*** weld, the fluxcore .030 @140amps 1/4" steel t joint..and the stick weld 1/8" 6011 hobart DCEN @110amps flat plate but weld 1/4"
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Mig weld
Mig weld
dude.jpg (131.11 KiB) Viewed 2009 times
arc weld DCEN 6011 @ 110amps reverse polarity on dc inverter
arc weld DCEN 6011 @ 110amps reverse polarity on dc inverter
dudmein.jpg (32.32 KiB) Viewed 2009 times
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