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Whipping the electrode
Posted: Wed May 30, 2012 2:29 pm
by martinr
Lincoln Electric make much of whipping the electrode to control the heat input into the pool, for example, to control the keyhole in a root run. But they do this with cellulosic electrodes eg the Fleetweld (E6010). My understanding is that if you try this with a rutile rod (eg E6013) (and maybe a 7018 low hydrogen), there is a danger of slag entrapment in the weld. (In Lesson 1.10 of the Lincoln book New lessons in Arc Welding, they use a whipping motion both to keep the puddle hot as well as cool, but I struggle to get my head round that.)
I'd much appreciate the expert view on this.
Martin
Re: Whipping the electrode
Posted: Wed May 30, 2012 5:48 pm
by Otto Nobedder
Hi, Martin,
With 6010, I've used "whipping" in repair and structural welds where the gap is not constant and I have an area wider than my electrode to fill.
I have done similar with 7018 to fill gaps, but I can't call it "whipping", as the pace is much slower. (The slow pace keeps the slag molten and reduces the risk of inclusions, though I've only done this in non-critical situations.)
If you have a good fit and a constant gap at the size of your rod diameter, there is no real need to whip a 6010 root. (At least the way I was taught.)
Your mileage may vary...
Steve
Re: Whipping the electrode
Posted: Thu May 31, 2012 3:52 am
by martinr
Many thanks, Steve, for your sound advice. It makes perfect sense. I'm sure that you are right: if the gap and rootface are correct - for the rod size and current - and the travel speed is constant and the technique is also right, there should be no need to whip, So rather than becoming adept at whipping the electrode, I should turn my energies to getting everything, especially the current setting, right for the joint conditions. Then at a later date, master whipping for those occasions when the fitup is variable.
Many thanks also for advising on the different technique with 7018s.
Martin