Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
Millerismyname
  • Posts:
  • Joined:
    Tue Mar 18, 2014 11:47 am
  • Location:
    Houston

Tacking up the neck on a fixture
Tacking up the neck on a fixture
image.jpg (49.95 KiB) Viewed 1343 times
Top of tank
Top of tank
image.jpg (28.89 KiB) Viewed 1343 times
What do you guys think about this? 6" alum pipe with two .080 caps and a neck in the middle...130 amps, 150hz, 70%eneg controlled with a foot pedal on a homemade turntable. Been tig weldin aluminum for 3 months and welding and fabricating about 2 1/2 years.
Millermatic 212
Thermal Arc 300gtsw w/ foot pedal
Everlast pp50
Craftsman Professional 60gal
Homemade turntable/air driven
Lg 10000 btu portable ac unit(haha)
Too many other tools to list...
Rick_H
  • Posts:
  • Joined:
    Sat Feb 08, 2014 1:50 pm
  • Location:
    PA/MD

I'd say....looks pretty damn good. :mrgreen:
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
Millerismyname
  • Posts:
  • Joined:
    Tue Mar 18, 2014 11:47 am
  • Location:
    Houston

this was 3 months ago I call it my starting point
this was 3 months ago I call it my starting point
image.jpg (33.69 KiB) Viewed 1328 times
Thanks Rick! It took me awhile to get it where it looks like that, if I welded for a living I'm sure I could have shortened the amount of time it took. Also, I was using a #8 cup with a stubby 3/32 gas lens with 2% lanthanated tungsten. If this helps anyone I've found that amperage and travel speed are the biggest issue with aluminum(to me) and don't be afraid to push that pedal down, a cold aluminum weld looks like fidos butt! I had a lot of bad welds because I didn't put enough heat in the puddle.
Millermatic 212
Thermal Arc 300gtsw w/ foot pedal
Everlast pp50
Craftsman Professional 60gal
Homemade turntable/air driven
Lg 10000 btu portable ac unit(haha)
Too many other tools to list...
User avatar
  • Posts:
  • Joined:
    Thu Jan 06, 2011 11:40 pm
  • Location:
    Near New Orleans

Okay, here's where the

"LIKE" button applies.

That's a very nice finished product, and THANK YOU for posting the early attempt for comparison.

Steve S
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Very nice work :)

Homemade turntable? Powered? Got pics? :D
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
TamJeff
  • Posts:
  • Joined:
    Tue Dec 04, 2012 4:46 am

Nice!
Miller ABP 330, Syncrowave 250, Dynasty 300 DX.
Honorary member of the Fraternity of Faded Tee Shirts.
User avatar
  • Posts:
  • Joined:
    Mon May 12, 2014 12:06 am
  • Location:
    Downey, CA

Nicely done!!

I second the request for information on the turn table....
Glen
Miller Dynasty 200DX - Millermatic 350P - Hypertherm Powermax 45 - Hobart Handler 150
Millerismyname
  • Posts:
  • Joined:
    Tue Mar 18, 2014 11:47 am
  • Location:
    Houston

Internals
Internals
image.jpg (47.64 KiB) Viewed 1166 times
Outer shell was from a old miller
Outer shell was from a old miller
image.jpg (54.59 KiB) Viewed 1166 times
So there is the homemade turntable, it's a pneumatic motor with a belt that turns a pulley which turns a shaft that's connected to a piece of 1/2" aluminum plate that has been drilled out. It's rather simple and very effective. Any box with wheels could be used that just what I had available to me, the motor is around 150 from McMaster and the rest of the stuff was just scrap yards and old equipment.
Millermatic 212
Thermal Arc 300gtsw w/ foot pedal
Everlast pp50
Craftsman Professional 60gal
Homemade turntable/air driven
Lg 10000 btu portable ac unit(haha)
Too many other tools to list...
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Ah, an air drive motor :)

I had not considered that air could be a good choice due to adjustable air flow - cool :D
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
User avatar
  • Posts:
  • Joined:
    Thu Jan 24, 2013 10:13 pm
  • Location:
    Eddy, TX

I never considered that either, good to keep tucked away.
-Jonathan
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

do you control the speed with a foot pedal?
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Millerismyname
  • Posts:
  • Joined:
    Tue Mar 18, 2014 11:47 am
  • Location:
    Houston

You can adjust the speed with your foot, and I do sometimes but it's really touchy. The best way I've found that works is just setting the speed with the inline air adjustment knob and speed up or slow down accordingly.
Millermatic 212
Thermal Arc 300gtsw w/ foot pedal
Everlast pp50
Craftsman Professional 60gal
Homemade turntable/air driven
Lg 10000 btu portable ac unit(haha)
Too many other tools to list...
User avatar
  • Posts:
  • Joined:
    Tue Jan 07, 2014 9:06 pm
  • Location:
    Elizabeth, WV

That is a very nice design! Looks like it works good.
It's always best to build your own, especially when it comes to hitches!!!
Matt
User avatar
  • Posts:
  • Joined:
    Wed Aug 06, 2014 12:48 am
  • Location:
    Melbourne, Australia

Count me in on the list of people impressed with that weld job. Really nice!
EWM Phonenix 355 Pulse MIG set mainly for Aluminum, CIGWeld 300Amp AC/DC TIG, TRANSMIG S3C 300 Amp MIG, etc, etc
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

i agree nice tool, great welds
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Post Reply