Had to chop out a couple of 3" refrigeration ammonia stop valves and replace with stop/check valves.
The replacement valves were shorter in both dimensions so the first job was to weld on pups.
Left hand valve welded in.
Setting right hand valve in position and adjusting gap.
All welded out.
Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
- weldin mike 27
-
Weldmonger
-
Posts:
-
Joined:Fri Apr 01, 2011 10:59 pm
-
Location:Australia; Victoria
Nice Markus was that machine or hand?
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
If welding on a vessel we purge for 10min with nitrogen. If pipework first we pump it down to a bit of vacuum then break with air and get into it. If there is oil present (often) it will have disolved ammonia which gases out into the weld and welder. This is where inexperienced welders put on their skirts and run away screeming. I've been sucking it for 35 years as a fridgy and since I've been welding I get calls from all over for crap jobs nobody wants to touch. Is this a niche? Anyway you don't want ammonia in your welds. This happens when valves don't hold - it happens. The arc and gas shield glows green like the hulk, the tungsten starts to disappear and you get severe porosity in your weld. Alot of cursing happens about this time. To seal off a butt we weld a socket on the pipe upstream from the joint to let pressure and flow out while we complete the butt and then screw a plug or valve into the socket.
I watched a mate of mine weld a 12" leg into the underside of a horizontal vessel with oil and ammonia running out through the joint. He used 5p for root and 7016 out. That joint got xray ultrasonic and mag particle and passed all. Awesome job. Gobsmacked.
I watched a mate of mine weld a 12" leg into the underside of a horizontal vessel with oil and ammonia running out through the joint. He used 5p for root and 7016 out. That joint got xray ultrasonic and mag particle and passed all. Awesome job. Gobsmacked.
Flat out like a lizard drinkin'
- MosquitoMoto
-
Weldmonger
-
Posts:
-
Joined:Sat Aug 01, 2015 8:38 am
-
Location:The Land Down Under
- weldin mike 27
-
Weldmonger
-
Posts:
-
Joined:Fri Apr 01, 2011 10:59 pm
-
Location:Australia; Victoria
Thanks coldy. If my current job goes tits up (possible) im heading straight to our local Refrigeration company, that does welded systems.
Mick
Mick
- TRACKRANGER
-
Weldmonger
-
Posts:
-
Joined:Wed Aug 06, 2014 12:48 am
-
Location:Melbourne, Australia
KYNgsx
Welcome to the Forum
Tell us a bit about yourself in Member Introductions if you like.
Neat work too!
Trev
Welcome to the Forum
Tell us a bit about yourself in Member Introductions if you like.
Neat work too!
Trev
EWM Phonenix 355 Pulse MIG set mainly for Aluminum, CIGWeld 300Amp AC/DC TIG, TRANSMIG S3C 300 Amp MIG, etc, etc
Last ones for this week.
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
I am crying in my cups!
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
- MosquitoMoto
-
Weldmonger
-
Posts:
-
Joined:Sat Aug 01, 2015 8:38 am
-
Location:The Land Down Under
Pure weldporn.zank wrote:Last ones for this week.
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Chip B by Mike Zanconato, on Flickr
Kym
- Otto Nobedder
-
Weldmonger
-
Posts:
-
Joined:Thu Jan 06, 2011 11:40 pm
-
Location:Near New Orleans
Nice work, as usual, Zank!
Nothing special here... I am trying out a new camera. It's a bit of a cheapie, but it doesn't have 30 features I'll never use.
Just some basic pipe fab. First pic in standard mode, second in "macro" for close-ups. We'll see how they come through on the forum.
Steve S
Nothing special here... I am trying out a new camera. It's a bit of a cheapie, but it doesn't have 30 features I'll never use.
Just some basic pipe fab. First pic in standard mode, second in "macro" for close-ups. We'll see how they come through on the forum.
Steve S
- DSCF0002.JPG (118.65 KiB) Viewed 2225 times
- DSCF0005.JPG (73.69 KiB) Viewed 2225 times
The temps like to steal the sanitation tooling we have at the lines so I fabbed up a lockable holder..of course in stainless.
- Attachments
-
- IMG_20150917_214617867.jpg (34.54 KiB) Viewed 2369 times
-
- IMG_20150917_214607803.jpg (33.92 KiB) Viewed 2369 times
Last edited by Rick_H on Sat Sep 19, 2015 11:18 pm, edited 1 time in total.
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
- TRACKRANGER
-
Weldmonger
-
Posts:
-
Joined:Wed Aug 06, 2014 12:48 am
-
Location:Melbourne, Australia
Good one Rick. Does the job nicely!
EWM Phonenix 355 Pulse MIG set mainly for Aluminum, CIGWeld 300Amp AC/DC TIG, TRANSMIG S3C 300 Amp MIG, etc, etc
- Otto Nobedder
-
Weldmonger
-
Posts:
-
Joined:Thu Jan 06, 2011 11:40 pm
-
Location:Near New Orleans
Semi trailer.Poland308 wrote:Like on a semi trailer or a skid for set up somewhere?
I knew Len would recognize them...
Steve S
Return to “Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding”
Jump to
- Introductions & How to Use the Forum
- ↳ Welcome!
- ↳ Member Introductions
- ↳ How to Use the Forum
- ↳ Moderator Applications
- Welding Discussion
- ↳ Metal Cutting
- ↳ Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- ↳ Mig and Flux Core - gas metal arc welding & flux cored arc welding
- ↳ Stick Welding/Arc Welding - Shielded Metal Arc Welding
- ↳ Welding Forum General Shop Talk
- ↳ Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- ↳ Welding Projects - Welding project Ideas - Welding project plans
- ↳ Product Reviews
- ↳ Fuel Gas Heating
- Welding Tips & Tricks
- ↳ Video Discussion
- ↳ Wish List
- Announcements & Feedback
- ↳ Forum News
- ↳ Suggestions, Feedback and Support
- Welding Marketplace
- ↳ Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs
- ↳ Classifieds - Buy, Sell, Trade Used Welding Equipment
- Welding Resources
- ↳ Tradeshows, Seminars and Events
- ↳ The Welding Library
- ↳ Education Opportunities