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88MOOSE88
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    Fri Jul 11, 2014 11:13 am
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hi all


been a while since my last post, been super busy.

anyway i was removing some pipework from site today and came across a 8" - 6" reducing piece that was no longer needed. i new the welding was good because it was on a caustic acid job, anyway cut a long story short, i was amazed by the welding on this piece of pipe.

since ive seen it i need to know how its done, please help me

could anyone help with how the welder did this.

the pipe is schedule 10s stainless steel, i know its a walk the cup job, stuff like gap, wire size, technique and purge.

all i know is the welders code number "JJ 105" all credit goes to him/her

i have some pictures below, enjoy

thanks
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wheresmejumper
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I wouldnt presume its walked.it just looks like a regular dab and move root,but expertly welded and purged
Dancing with the blue lady
Poland308
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It probably was walk. Beveled to a knife edge and then gaped just the way he liked it. Probably used a rod just a little larger than his gap. This also requires that you grind all start and stops. They get feathered down to almost nothing at the end and then you light up back on top of were you started. That way you get some heat started before you get back to the gap. I don't do a lot of sch 10 but the guys in our shop who do lay every root like that. I'm in aww.
I have more questions than answers

Josh
Rick_H
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wheresmejumper wrote:I wouldnt presume its walked.it just looks like a regular dab and move root,but expertly welded and purged

Agreed, doesn't look like a walk to be. Looks like good prep, good purge and good GTAW pipe welding skills ;)
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
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88MOOSE88
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I'm sure it was walked, the cap is walked for definite, I didn't take photos of the cap because it was wire brushed with a steel brush so it's got specs of rust on it.

how has he/she got the protrusion on the root? I've tried small and big gaps, high and low amps.

I can get the ripple affect by walking the cup, but I can't get the protrusion on the root, just flat

what sort of amps would you recommend with what gap

cheers
Poland308
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It was probably no gap beveled to a knife edge with an 1/8 in wire. Not sure about the amp.
I have more questions than answers

Josh
Dirtynails
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    Sun Oct 26, 2014 1:49 pm

Looks like a dip-keyhole root. Obviously awesome skill.
Brett Henderson
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My guess the amps would ne around 100-115
AlexisMachine
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I recommend watching this video:

https://www.youtube.com/watch?v=qvY8X-TOw8w

Best regards,

Alexis
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