Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
User avatar
  • Posts:
  • Joined:
    Mon May 11, 2015 9:00 pm
  • Location:
    TN, USA

Parts from Ebay. Flow switch to prevent cooking the torch if there is no water flow. Poker chips? :)
Attachments
TIGcooler2.jpg
TIGcooler2.jpg (64.18 KiB) Viewed 1380 times
TIGcooler5.jpg
TIGcooler5.jpg (71.14 KiB) Viewed 1380 times
TIGcooler9.jpg
TIGcooler9.jpg (77.12 KiB) Viewed 1380 times
TIGcooler11.jpg
TIGcooler11.jpg (74.79 KiB) Viewed 1380 times
TIGcooler13.jpg
TIGcooler13.jpg (63.49 KiB) Viewed 1380 times
Thermal Arc Ultraflex 350 Pulse
Thermal Arc Feeder HMC-410
Thermal Arc ArcMaster 400MSTP
User avatar
  • Posts:
  • Joined:
    Sun Sep 22, 2013 10:14 am
  • Location:
    Minneapolis Mn 55407

welcome
Smurf blue, cute cooler(technical welding term)
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
hey_allen
  • Posts:
  • Joined:
    Thu Mar 05, 2015 6:09 pm
  • Location:
    SW Oklahoma

I did a good bit of searching, trying to find a flow switch for the cooler that I am building. Would you mind sharing what that switch is, and where you found it?

That aside, this looks like a great example of DIY watercooler fabrication.
-Josh
Greasy fingered tinkerer.
User avatar
  • Posts:
  • Joined:
    Mon May 11, 2015 9:00 pm
  • Location:
    TN, USA

The flow switch that I used closes at 3 gallons per hour of water flow. That equals .05 GPM. The torch, that Glenn measured for me, flowed about 1/4 GPM (15 GPH) at 40 PSI. It was a 25 foot CK20 torch. You would probably be safe at 0.1 GPM (6 GPH).

These low flow switches are hard to find. I just spent an hour on Ebay and only saw a couple, and there owners thought they were gold.

The switch I used is a Gems FS-4 #46153. That is an old part number and Gems no longer recognizes it.

This is the best I found tonight on Ebay: 3 GPH, 1/4 NPTM

http://www.ebay.com/itm/Gems-Sensors-16 ... SwPYZU8wDw

http://ecatalog.gemssensors.com/ecatalo ... /en/165840

Free shipping from Israel and the seller has lots of them.
Thermal Arc Ultraflex 350 Pulse
Thermal Arc Feeder HMC-410
Thermal Arc ArcMaster 400MSTP
getherdone
  • Posts:
  • Joined:
    Sat Feb 20, 2016 10:34 pm

While I commend the build, and the quality of...rather curios how much you have in this vs a $400-$500 cooler?
Lincoln Power Mig 210MP
Everlast Power TIG 185
Hypertherm PowerMax 45
User avatar
  • Posts:
  • Joined:
    Mon May 11, 2015 9:00 pm
  • Location:
    TN, USA

Looking back on this project, it was fun but I saved very little over new unit. Retired folk don't justify time spent. The fittings were the surprise. My advice would be buy a new, or good used USA unit. Avoid china!
Thermal Arc Ultraflex 350 Pulse
Thermal Arc Feeder HMC-410
Thermal Arc ArcMaster 400MSTP
getherdone
  • Posts:
  • Joined:
    Sat Feb 20, 2016 10:34 pm

I see your point sir! Regrettably I'm on the other end of the road working long hours building a business with little free time.

Nice build though!
Lincoln Power Mig 210MP
Everlast Power TIG 185
Hypertherm PowerMax 45
DennisCA
  • Posts:
  • Joined:
    Mon Aug 15, 2016 12:58 am
  • Location:
    Finland

I too want to build a TIG torch cooler. My 130A air cooled torch feels like a waste for my 300A unit. This is a very sweet unit and probably way nicer and more advanced than anything I could build...
jauguston
  • Posts:
  • Joined:
    Fri Mar 20, 2015 12:28 pm

I built mine using a Procon carbonator from E-Bay. Came with pump-motor and 2 gallon stainless tank. pretty simple to plumb it up. I use a return bypass line with a valve to regulate the pressure to 50 psi. It was not very expensive. Nice and quiet. My Diversion 180 cooling fan is way noisier.

Jim
Post Reply