Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
The what I welded today (/whenever) thread (pics please)
Post Reply
User avatar

MosquitoMoto wrote:
Ever look at something and see something else?

This is what happened when I stared into a junk shop clutterbox of cutlery. It became a praying mantis.

Kym
Great job Kym!
Richard
Website
Top
OzFlo
  • Posts:
  • Joined:
    Sat Sep 26, 2015 10:16 pm
  • Location:
    Sydney, Australia

That's awesome! Love it! Nice work Kym :D
Top
exnailpounder
  • Posts:
  • Joined:
    Thu Dec 25, 2014 9:25 am
  • Location:
    near Chicago

Wow is that cool! It looks amazingly like a mantis. Nice work! I may have to steal that one :D
Ifyoucantellmewhatthissaysiwillbuyyouabeer.
Top
exnailpounder
  • Posts:
  • Joined:
    Thu Dec 25, 2014 9:25 am
  • Location:
    near Chicago

20161125_072432.jpg
20161125_072432.jpg (31.21 KiB) Viewed 2154 times
My friend brought me a bucket full of railroad spikes so I started making these. Sold every one I have made so far. $20 per.
Sorry you have to break your neck to see it.
Ifyoucantellmewhatthissaysiwillbuyyouabeer.
Top
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

My friend brought me a bucket full of railroad spikes so I started making these. Sold every one I have made so far. $20 per.
Sorry you have to break your neck to see it.
clever idea!
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Top
User avatar
  • Posts:
  • Joined:
    Sat Aug 01, 2015 8:38 am
  • Location:
    The Land Down Under

Great stuff Exnail...looks really cool, the copper highlighting is clever. Well done.

Love seeing stuff repurposed in a crafty way.



Kym
Top
User avatar
  • Posts:
  • Joined:
    Mon Aug 10, 2015 9:45 am

Getting my titanium dialled in. Still lots of "dialling" to do. I know I need more practice with the start stops. Suggestions?
Attachments
IMG_1337.JPG
IMG_1337.JPG (33.98 KiB) Viewed 2076 times
IMG_1338.JPG
IMG_1338.JPG (30.3 KiB) Viewed 2076 times
Top
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

kym
good thing you didn't make a female as well or
you would have a dead "fork"....
craig
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Top
User avatar

Skylineauto wrote:Getting my titanium dialled in. Still lots of "dialling" to do. I know I need more practice with the start stops. Suggestions?
Looks like you got a good ID purge, welding a short piece like that is a constant start and stop to reposition so it's a challenge (as you know).
Richard
Website
Top
User avatar
  • Posts:
  • Joined:
    Mon Aug 10, 2015 9:45 am

Was able to get the tie ins a bit better. A bit straighter too
Attachments
IMG_1346.JPG
IMG_1346.JPG (36.85 KiB) Viewed 2014 times
IMG_1345.JPG
IMG_1345.JPG (40.13 KiB) Viewed 2014 times
Top
User avatar
  • Posts:
  • Joined:
    Sat Aug 01, 2015 8:38 am
  • Location:
    The Land Down Under

Nice work!



Kym
Top
exnailpounder
  • Posts:
  • Joined:
    Thu Dec 25, 2014 9:25 am
  • Location:
    near Chicago

20161203_164000.jpg
20161203_164000.jpg (53.92 KiB) Viewed 2300 times
Rather proud of this. Bought a new to me lathe and the feed direction lever got broke so I Sil-brazed it back together and had to re-drill the hole for the return spring. Paper thin cast iron and mildly expensive to replace so I was puckered but I pulled it off. Silbr is harder to drill than cast.
Ifyoucantellmewhatthissaysiwillbuyyouabeer.
Top
DennisCA
  • Posts:
  • Joined:
    Mon Aug 15, 2016 12:58 am
  • Location:
    Finland

Building lower blade guides for my old* 24" wood cutting bandsaw, it only had some very simplistic side guides from factory, I am making new ones from scrap and it'll work like a set of carter guides:

Image

Image

Image

* 50-70 years old, don't really know
Top
CanMoulder
  • Posts:
  • Joined:
    Wed Apr 22, 2015 1:02 pm
  • Location:
    Ontario Canada

Cool Vice :D

DenisCA
Top
User avatar
  • Posts:
  • Joined:
    Sat Aug 01, 2015 8:38 am
  • Location:
    The Land Down Under

Nice to see some old machines getting some love.

Well done on the cast/silbr exnail. Sure beats trying to find a part.

And Dennis, I have an ancient band saw, I've often wondered what I'd do if I needed parts. I think you've answered my question...make them myself! Good work.



Kym
Top
dmcnally
  • Posts:
  • Joined:
    Sun May 22, 2016 11:45 am

Practicing on aluminum. This is also weak (left) handed welding. The aluminum is 1-1/2" wide x 1/8" thick. 200 amps with pedal control. AC frequency set to 200 Hz. AC Balance at 35%. 3/32" 2% Lanthanated Tungsten and 3/32" 4043 filler.

close up shot.
IMG_4339.JPG
IMG_4339.JPG (36.47 KiB) Viewed 2167 times
far away shot.
IMG_4338.JPG
IMG_4338.JPG (66.09 KiB) Viewed 2167 times
Dave
Top
Rick_H
  • Posts:
  • Joined:
    Sat Feb 08, 2014 1:50 pm
  • Location:
    PA/MD

Dave, that's the only way to get better with the opposite hand, practice and more practice. I intentionally use my left hand a fair bit, now I switch when ever I need to and don't even think about it. It's never as perfect as my RH but it looks pretty damn good. Nice job.

Exnail- looks like a good score!
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
Top
User avatar
  • Posts:
  • Joined:
    Wed Aug 19, 2015 11:19 pm
  • Location:
    Alaska

had some extra aluminum lying around, needed practice on aluminum outside corners and wanted a couple heavy duty chainsaw boxes for 2 chainsaws I carry on my ATV so .... These are 1/8" 5052 aluminum, I scored the joints with my circular saw, bent them manually over a table edge, and then welded them with my Everlast 255EXT. Specs for welding were ~110a on outside corners (~125a to 130a at beginning then lowered as metal got warm), no pulse, 3/32" tungsten and 5356 filler, 3 sec upslope and 3 sec down using an on/off torch switch and slope to control heat. Handles were made with some tubing and a couple pieces of plate. Aluminum hinges were purchased and welded on. Fun project, lots of TIG seat time, 255EXT performed great.
Attachments
Two boxes
Two boxes
IMG_5163[1].JPG (40.08 KiB) Viewed 2068 times
Hinge side
Hinge side
IMG_5158[1].JPG (39.07 KiB) Viewed 2068 times
latch side
latch side
IMG_5159[1].JPG (49.3 KiB) Viewed 2068 times
Inside box w/chainsaw
Inside box w/chainsaw
IMG_5165[1].JPG (45.3 KiB) Viewed 2068 times
Jim S.
Miller 211 Autoset
Everlast 255EXT
Everlast Water Cooler (2)
Everlast PowerPlasma 80S
Longevity 250MP
Lincoln 350MP Aluminum
Hypertherm 30Air
Everlast 350EXT
Top
User avatar
  • Posts:
  • Joined:
    Sat Aug 01, 2015 8:38 am
  • Location:
    The Land Down Under

LOVE the chainsaw boxes, well done.

They also make me giggle. It's a bit like wrapping a giraffe in brown paper, isn't it? "So....what's in the box?" ;)




Kym
Top
exnailpounder
  • Posts:
  • Joined:
    Thu Dec 25, 2014 9:25 am
  • Location:
    near Chicago

Holy Cow! You must really love your chainsaws! :lol: Actually I get it, I have a couple nice saws that I take really good care of and make sure they are always cased when not in use. Great job...very unusual job ..but great nonetheless.
Ifyoucantellmewhatthissaysiwillbuyyouabeer.
Top
User avatar
  • Posts:
  • Joined:
    Sat Dec 03, 2016 9:22 am

Whoa,

Those chainsaw boxes are freaky cool!
Peace be with you all,
Christian Livingstone
www.youtube.com/newjerusalemtimes

Everlast AC/DC 210EXT (2015)
CAT250D DC-TIG/Plasma Combo
Top
User avatar
  • Posts:
  • Joined:
    Wed Aug 19, 2015 11:19 pm
  • Location:
    Alaska

Thanks for the comments on the chainsaw boxes, enjoyed them. Kym, the Giraffe comment had me rolling. :lol: I needed some serious practice on outside corners to build some gas tanks later this year and this seemed more fun than making modern art for the recycle. As well, don't want the chainsaw I take hunting getting beat up on the trip. Bar oil reservoir is filled with vegetable oil and the saw has double duty cutting up campfire wood and cleaning moose. Would not want a broken chainsaw and have to go back to using a hand saw for either task, getting too old for that.
Last edited by shipj0 on Tue Jan 03, 2017 8:58 pm, edited 2 times in total.
Jim S.
Miller 211 Autoset
Everlast 255EXT
Everlast Water Cooler (2)
Everlast PowerPlasma 80S
Longevity 250MP
Lincoln 350MP Aluminum
Hypertherm 30Air
Everlast 350EXT
Top
User avatar
  • Posts:
  • Joined:
    Wed Aug 19, 2015 11:19 pm
  • Location:
    Alaska

exnailpounder wrote:
20161203_164000.jpg
Rather proud of this. Bought a new to me lathe and the feed direction lever got broke so I Sil-brazed it back together and had to re-drill the hole for the return spring. Paper thin cast iron and mildly expensive to replace so I was puckered but I pulled it off. Silbr is harder to drill than cast.
That is nice work. I have seen videos of welding cast and it seems very challenging. I think I would have contracted that one out at my skill level. :)
Jim S.
Miller 211 Autoset
Everlast 255EXT
Everlast Water Cooler (2)
Everlast PowerPlasma 80S
Longevity 250MP
Lincoln 350MP Aluminum
Hypertherm 30Air
Everlast 350EXT
Top
User avatar
  • Posts:
  • Joined:
    Fri Oct 02, 2015 8:37 am
  • Location:
    Sydney, Australia

Started practice on welding SS today. Cut about 30 strips to weld back together.

Between 0.55mm and 0.7mm

First ones looked pretty crap. But fiddled with the settings and got something good enough for the moment.

I'm planning on fabricating a 0.55mm inconel exhaust for my bike early next year. Far cheaper to practice on SS though.

As it turns out inconel welds better than SS ... well for me anyway.

https://goo.gl/photos/PNZvFcDA9E6Ftkao9
inco.jpg
inco.jpg (39.81 KiB) Viewed 2101 times
Nowadays people know the price of everything and the value of nothing... Oscar Wilde
Top
DennisCA
  • Posts:
  • Joined:
    Mon Aug 15, 2016 12:58 am
  • Location:
    Finland

Finished up the blade guides and welded on a piece of angle iron with a slot in it that retains the thrust bearing. No problem in mounting this 1" 1.3 TPI ripping blade. This has way more adjustment range than I will ever need...

Image

Perhaps I'll give it a coat of paint to look more professional, but it won't be visible inside the enclosre.
Top
Post Reply

Return to “Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding”