Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

I am a hobby welder and want learn to weld aluminum. I would like to post pictures of my welding progress to see if it helps motivate me to improve.
Here is yesterday's effort.
Attachments
WeldJune21.JPG
WeldJune21.JPG (150.89 KiB) Viewed 2881 times
User avatar

The weld at the bottom looks pretty good, I'd recommend when ending your weld backing off the pedal slower and add filler to eliminate the flat spot and crater
Richard
Website
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Thank you,
I'll give that a try.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

I managed to get some more practice. Here is this morning's work.
Attachments
Weld622.JPG
Weld622.JPG (289.59 KiB) Viewed 2836 times
User avatar
  • Posts:
  • Joined:
    Mon Feb 09, 2015 4:48 pm
  • Location:
    St. Johns, Michigan

Your getting there Gene, like Richard mentioned just make sure to lower amperage at the end of the bead and add extra filler, craters and the end are known for cracking.
Pete



Esab SVI 300, Mig 4HD wire feeder, 30A spool gun, Miller Passport, Dynasty 300 DX, Coolmate 4, Spectrum 2050, C&K Cold Wire feeder WF-3, Black Gold Tungsten Sharperner, Prime Weld 225
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Still making headways.
Attachments
Weld23June17.JPG
Weld23June17.JPG (248.75 KiB) Viewed 2765 times
nelson
  • Posts:
  • Joined:
    Sun Jul 17, 2016 1:21 pm
  • Location:
    near philly

Not too shabby! How thick is the plate?
Stone knives and bearskins.....and a NEW EVERLAST 164SI !!!
That's my newly shared work welder.
At home I got a Power Tig 185 DV. Nice, but no plasma cutting... Nice tight arc after a second.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

It's 1/8 inch thick.
Just like Jodi says to start with.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Today was more about playing than serious practice but I did learn how much power it takes to weld the middle bead in this pattern.
Attachments
weldJune24.JPG
weldJune24.JPG (50.26 KiB) Viewed 2714 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Since I was playing I decided to try some lap joints and eventually ended up getting to joints similar to the ladder I want to build. Here is the good one.
Attachments
ThdeGood.JPG
ThdeGood.JPG (17.21 KiB) Viewed 2676 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Then I tried to fix the other side. It looks to me like bad argon flow, but what I'm curious about is where did the blue come from?
Attachments
TheBad.JPG
TheBad.JPG (18.94 KiB) Viewed 2240 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Let me try to maximize the spot.
Attachments
ActualPixels.JPG
ActualPixels.JPG (39.27 KiB) Viewed 2233 times
cj737
  • Posts:
  • Joined:
    Thu Sep 29, 2016 8:59 am

Did you use a chemical to clean the aluminum before you welded it? That blue is not something I've seen, but it certainly looks as though the start of that weld is rather wonky. No gas, or tungsten touching the alloy, or both...
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

This happened on the second pass. i.e. All the ugly welding along the long end was already cool. I was starting a weld on the short side when this happened.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

The metal has been welded and cut several times, I do that practicing. The partial weld along the right side of the spot may be from a previous weld.
User avatar

I was thinking maybe if you hit the tungsten it could be vaporized filler wire? If you didn't then maybe a spot of contamination within the parent metal
Richard
Website
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Today's practice felt like it went well.
Attachments
July02.JPG
July02.JPG (46.75 KiB) Viewed 2190 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Here is a full size cropped area of the bottom weld. I need to see if I can get the picture to post of a close-up.
Attachments
bumps.JPG
bumps.JPG (40.73 KiB) Viewed 2187 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

I'm working on keeping the filler rod close to the puddle and making even ripples.
Attachments
July05.JPG
July05.JPG (44.66 KiB) Viewed 2169 times
nelson
  • Posts:
  • Joined:
    Sun Jul 17, 2016 1:21 pm
  • Location:
    near philly

Strange blue. Your practice looks good to me, even and structural. Those craters are an easy fix if you want. You using pedal, 4T or 2 T?
Nelson
Stone knives and bearskins.....and a NEW EVERLAST 164SI !!!
That's my newly shared work welder.
At home I got a Power Tig 185 DV. Nice, but no plasma cutting... Nice tight arc after a second.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

I'm on a pedal. Don't have 2T or 4T.
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

Had another practice session today.
I'm working on watching the key-hole and dabbing on the top.
Attachments
July10Lap.JPG
July10Lap.JPG (46.33 KiB) Viewed 2344 times
Gene.243
  • Posts:
  • Joined:
    Sat Sep 27, 2014 8:43 pm
  • Location:
    Southwest Oklahoma

There I was minding my own business when this wasp attacked me. Well, not exactly me but the arc! All I knew was that the arc went funky just as I started. When I looked, there was a wasp laying right there.
Attachments
Wasp.JPG
Wasp.JPG (28.5 KiB) Viewed 2330 times
Poland308
  • Posts:
  • Joined:
    Thu Sep 10, 2015 8:45 pm
  • Location:
    Iowa

Better him than you.
I have more questions than answers

Josh
cj737
  • Posts:
  • Joined:
    Thu Sep 29, 2016 8:59 am

Insects love TIG arcs, it's UV light after all ;) I have them play Kamikaze all the time whenever the shop door is open. They never get all the way down before they get zapped though.
Post Reply