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cup problems

Posted: Thu Feb 24, 2011 10:13 am
by gold83rg
I have a Miller Sync 250, it welds fine but i find my ceramic cups are breaking far too much while welding Aluminum. Does anyone have an idea of what could be causing this?

Re: cup problems

Posted: Thu Feb 24, 2011 10:49 pm
by Otto Nobedder
Yes.

Way too much heat reaching the cup. Stick your tungsten out farther. Don't try to "walk the cup". Up the gas flow a little for cooling.

Steve

Re: cup problems

Posted: Tue Mar 01, 2011 9:10 pm
by sschefer
Stop dropping the torch when it's hot. :mrgreen: . Seriously though, if the cup is hot and you smack it against something it will crack. I have that problem when I'm working in a tight spot and I bang the torch around.