Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
SmartDave
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Hey Folks

I have a few observations from my month of playing with my Invertig. Before 1 month ago I had never picked up a TIG torch.

Ok on to the observations:

1. When welding on Aluminum and I am working on a t-joint or butt join I like the freq to be lower as in 75-85 Hz, then when welding on an edge I like the freq up around 150

2. When welding an Aluminum butt joint of 1/16 in material, it seems easier to creep up on the puddle until I get a puddle on each edge then they flow together, and I add a bit of filler rod for the tack. If I just blast away at 60-75 amps I tend to blow through and both side retreat back into themselves and I am left with a hole where the 2 pieces originally met. 75 amps on the machine, 70 for balance (penetration) and about 80 hz on the freq.

3. When welding on 1/8 steel around 120 amps the heat given off seems much greater than when welding Aluminum with the same amps. (love my 2 TIG fingers :D )

4. Fusing steel seems way easier than fusing aluminum

5. I find working with Aluminum more forgiving and easier in general to weld with

6. I am having a blast learning how to TIG and with out Jody's , Mr. Tig's and Lanse's videos I would never have even thought about buying a TIG welder :-)

7. I have both a 20 series water-cooled torch as well a 17 series air cooled torch. When using the 20 series I can weld for an hour straight ( or just about that :-)) and the torch never heats up. However, when using the 17 series about maybe 4 or 6 beads of 4 or 5 inches its amazing how warm/hot the torch neck is.

Am I on track here?

Thanks

Dave
Last edited by SmartDave on Sun Jan 18, 2015 3:53 pm, edited 2 times in total.
GreinTime
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Fusing aluminum is generally regarded as a bad practice, just due to the amount it shrinks when it cools. It's okay for tacks when you have to hold a small part with one hand.

In regards to #5, I feel/felt the same way, but most people don't feel that way at all. As for the rest, I've never really played with the frequency much. I haven't had a lot of time to weld in the last few months.
#oneleggedproblems
-=Sam=-
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Creeping up on tacking aluminum is very tricky. It can sometimes work, sometimes it doesn't. 75A is no where near enough to get a good quick tack, that's why you melt the edges away from each other. Bump up the amperage to 120A+ and give it as quick of a blast as you can get, assuming you have a good fit-up. Works real good.

That is 16ga. Arc duration is less than 3/4 second. Outside corner joint. Has to be a short arc length. No filler on any of those tacks.
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As you can see, anything less than about 90A turns out to be an exercise in futility, as the edges don't really liquefy enough to create a single, coalesced tack puddle.
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SmartDave
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Thanks Oscar

I appreciate the pictures and you posting them.




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soutthpaw
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You need to work on those craters in your tacks.
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