Hi all,
I'm new here, been lurking for awhile and thought I'd jump in. Every fall/winter I do some sort of a fun project as my business slows down. This year I decided to build a headache rack for my truck. I am by no means a welder, just a guy with a little MIG welder and a plasma cutter who enjoys sticking things together from time to time. So far I have most of the parts cut and fitted. Over the weekend I'll finish making parts and get 'er welded up. Suggestions welcome!
Regards,
Gary
What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
How about posting some pics so other welders can get some ideas?
moltenmetal
- moltenmetal
-
New Member
-
Posts:
-
Joined:Fri Oct 22, 2010 10:44 pm
- Attachments
-
- headache rack design.jpg (128.39 KiB) Viewed 12143 times
-
- IMG_3131.jpg (97.91 KiB) Viewed 12143 times
-
- IMG_3184.jpg (96.24 KiB) Viewed 12143 times
moltenmetal
- moltenmetal
-
New Member
-
Posts:
-
Joined:Fri Oct 22, 2010 10:44 pm
PowerMetalTexas
- PowerMetalTexas
-
New Member
-
Posts:
-
Joined:Mon Nov 01, 2010 2:18 pm
moltenmetal
- moltenmetal
-
New Member
-
Posts:
-
Joined:Fri Oct 22, 2010 10:44 pm
All the steel, lights and wiring cost me about $250. Sandblast and powder coat will be about $150.PowerMetalTexas wrote:I was woundering, How much cost do you have in materials alone?
Thank You,
This is a shot of it before I took it to the powder coater on Tuesday. I'll post another pic when I get it back.
Gary
- Attachments
-
- headache rack.jpg (84.68 KiB) Viewed 12029 times
moltenmetal
- moltenmetal
-
New Member
-
Posts:
-
Joined:Fri Oct 22, 2010 10:44 pm
Complete and installed, along with a toolbox.
- Attachments
-
- Headache Rack Installed.jpg (84.82 KiB) Viewed 11864 times
rick_barter
- rick_barter
-
New Member
-
Posts:
-
Joined:Thu Dec 02, 2010 10:48 pm
moltenmetal
- moltenmetal
-
New Member
-
Posts:
-
Joined:Fri Oct 22, 2010 10:44 pm
I used 4 j-bolts to mount the toolbox and rack to the bed rail at the same time. For the lights I changed out the 7-pin plug I had mounted in the bed for my goosneck trailer for a 7-pin/4-pin combo then plugged the headache rack wiring into the 4-pin plug.
Thats a nice looking rack! About how long did it take you to do that? Also what tools were needed? I was just wondering what the thickness measured in inches 14 gauge equals to. I just purchased a miller diversion 165 used twice for 800 bucks and would like to build something like this. My welder can penetrate 3/16 MAX.
Return to “Welding Projects - Welding project Ideas - Welding project plans”
Jump to
- Introductions & How to Use the Forum
- ↳ Welcome!
- ↳ Member Introductions
- ↳ How to Use the Forum
- ↳ Moderator Applications
- Welding Discussion
- ↳ Metal Cutting
- ↳ Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- ↳ Mig and Flux Core - gas metal arc welding & flux cored arc welding
- ↳ Stick Welding/Arc Welding - Shielded Metal Arc Welding
- ↳ Welding Forum General Shop Talk
- ↳ Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- ↳ Welding Projects - Welding project Ideas - Welding project plans
- ↳ Product Reviews
- ↳ Fuel Gas Heating
- Welding Tips & Tricks
- ↳ Video Discussion
- ↳ Wish List
- Announcements & Feedback
- ↳ Forum News
- ↳ Suggestions, Feedback and Support
- Welding Marketplace
- ↳ Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs
- ↳ Classifieds - Buy, Sell, Trade Used Welding Equipment
- Welding Resources
- ↳ Tradeshows, Seminars and Events
- ↳ The Welding Library
- ↳ Education Opportunities