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chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 8:59 am
by Bugel
cutting with abrasive chopsaw contributes a lot of mess in my shop..so i came up with an idea to contain the spark and the dust as well..

3x1 channel bar.welded together to form a rectangular tube..

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Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:02 am
by mcoe
Looks good, share a picture of it on the saw. I just use the wall to catch the sparks and dust :lol: That looks like a good idea.

Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:05 am
by Bugel
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Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:12 am
by Bugel
test shows almost 90% of spark goes through the trap..

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Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:13 am
by mcoe
Looks good. Great idea looks like it works good too.

Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:17 am
by Bugel
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Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 9:33 am
by Bugel
collecting dust..

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just simply flip open the dust catcher..

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see how effective it is..

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Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 1:34 pm
by welditforyou
Well aren't you the clever one. I like it!


Jim

Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 7:16 pm
by Otto Nobedder
Very nicely done!

Steve S

Re: chopsaw spark/dust trap

Posted: Wed Aug 06, 2014 8:42 pm
by GlenC
Nice, I like the collection function!

Re: chopsaw spark/dust trap

Posted: Thu Aug 07, 2014 5:37 am
by motox
what a great simple idea. i hate having metal flying all
over the shop getting into other equipment. awesome idea
and fab

Re: chopsaw spark/dust trap

Posted: Sat Aug 09, 2014 6:35 pm
by Sprockmonster
Throw a metal garbage can underneath and forget about it. Then in a few years find out what to do with the dust. :lol:

Re: chopsaw spark/dust trap

Posted: Sat Aug 09, 2014 11:18 pm
by GlenC
This was such a good idea I added a quick one to my saw!

Re: chopsaw spark/dust trap

Posted: Sun Aug 10, 2014 12:15 am
by Superiorwelding
I was going to add one to ours but alas, she is dead :(
-Jonathan

Re: chopsaw spark/dust trap

Posted: Sun Aug 10, 2014 12:24 am
by GlenC
Guess I'll hang a tin can on mine and see how it works, or just ty-rap a bag on it...

Or:
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Re: chopsaw spark/dust trap

Posted: Sun Aug 10, 2014 12:29 am
by Superiorwelding
Hey Glen, it takes some serious skill to make runs go up. :lol: :lol:
-Jonathan

Re: chopsaw spark/dust trap

Posted: Sun Aug 10, 2014 12:34 am
by GlenC
Superiorwelding wrote:Hey Glen, it takes some serious skill to make runs go up. :lol: :lol:
-Jonathan
:lol: Yea, I saw that in the picture too!

It was a last minute re-purposing of an old bed frame... suddenly changed my mind from plate to angle iron for the saw and that's all I had...

Re: chopsaw spark/dust trap

Posted: Wed Sep 17, 2014 10:43 pm
by Bugel
Thanks guys! Hey glen you have a nice saw there..it is still on my wish list unfortunately prices of dry cut saw here in the philippines are way too high. :cry:

Re: chopsaw spark/dust trap

Posted: Fri Sep 19, 2014 4:59 pm
by Tassie Dave
We have a chop saw at our shed and i will make one of these ASAP.
We have at present a chute but too many sparks are flying over the top. A safety issue really because we have a lot of unwanted people hanging around while we try and do work. You get that at Men's sheds guys wanting to learn, i like rubber necks and hecklers i don't.
Thanks for putting up the photos mate they are brilliant.
Cheers
Dave

Re: chopsaw spark/dust trap

Posted: Fri Sep 19, 2014 6:36 pm
by Otto Nobedder
Tassie Dave,

I hear that! I'll let people rubber-neck all day, if they want to learn, but I'll arc-flash a heckler any chance I get.

"If you can do it, why are you here? Go somewhere else and do it."

Steve S

Re: chopsaw spark/dust trap

Posted: Fri Sep 19, 2014 8:08 pm
by Tater
that is really nice.

Re: chopsaw spark/dust trap

Posted: Sun Sep 21, 2014 5:04 pm
by Tassie Dave
Hi Steve,
Thanks for the advice mate. I made a couple of screens to keep some of the tossers out but even that didn't work for one persistent person. He pushed the curtain out of the road while i was grinding and got covered ( showered ) in sparks. :lol:
Bloody fella still likes to stick his beak in but not while i am doing anything. He may have got the hint. :idea:
Cheers
Dave

Re: chopsaw spark/dust trap

Posted: Wed Oct 01, 2014 7:32 pm
by dsmabe
Just had a idea to add some electronics and a shopvac.
Make that chute, connect it to a spiral collector to let things cool before being sucked up by a shopvac.

Setup some electronics that start the shopvac when you start the saw, then a timer circuit to keep the shopvac going for several seconds after the saw stops. Could also add a bypass switch to just leave the shopvac on.

Re: chopsaw spark/dust trap

Posted: Sun Nov 09, 2014 9:45 pm
by Tassie Dave
I have managed to secure a couple of pieces of 100 x 100 mm RHS Galvanised post which i have not had time to do much with because of a whole heap of jobs that keep getting thrown at me.
I have managed to cut them but thats it at this stage. Cant wait to get right into it.