General welding questions that dont fit in TIG, MIG, Stick, or Certification etc.
plasmapilot
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    Mon Aug 08, 2011 5:18 am

On our welding machine using plasma welding process, unstable pilot arc behavior occurred. In a difficult to be determined time and condition the pilot arc starts to “flicker” .It can happen directly after starting the arc, after some time (2 – 3 hours) of arc burning or just after using higher amperage (during welding). When the flickering of the arc occurs the deterioration of the weld quality is observed. With no parameter changed in the program it is visible that the flow and melting of the material is different.
In case of leakeges, dirty installation etc., we have tried a lot, but we haven't found the root yet. I hope that someone has an idea what the root of the problem could be.

Now an additional questions: On the two attached pictures you can see two different colours of the welding line. What could cause this?
normal colour of the welding line
normal colour of the welding line
normal colour.JPG (58 KiB) Viewed 591 times
Attachments
unusual colour of the welding line
unusual colour of the welding line
unusual colour.JPG (65.87 KiB) Viewed 591 times
plasmapilot
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    Mon Aug 08, 2011 5:18 am

http://www.youtube.com/watch?v=h5JN0rPoadQ

With this link you can see a video of the flickering pilot arc
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