Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
Mattman06
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    Wed Jan 13, 2021 12:42 am
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    Fort Walton Beach Florida

My next project for the side by side is to relocate the radiator and turbo gear exchanger to the back so its protected from rocks and mud. There is a kit available but its $1800. That seems much too high to me. I found a company in South Carolina that makes aluminum radiators for hot rods and race cars. Got a radiator and shroud for $340. Decided to use the stock radiator as the new heat exchanger for the turbo since it's about 1/3 larger. Picked up a spal brushless 1860cfm fan.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
Mattman06
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    Wed Jan 13, 2021 12:42 am
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Had to cut off the too large inlet and outlet and put on some 1" nipples. Decided to add some 1" tubing to make them point down. Mocked up a frame to mount them. Added some flat bar to the sides of the heat exchanger, and some angle aluminum to the sides of the radiator. Used 1" square tubing for the frame.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
Mattman06
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    Wed Jan 13, 2021 12:42 am
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    Fort Walton Beach Florida

Had to add some bungs and change hose fitting size on the edges bottles.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
Mattman06
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    Wed Jan 13, 2021 12:42 am
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    Fort Walton Beach Florida

Heat exchanger for the intercooler mounted. Everything is welded up.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
Mattman06
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    Wed Jan 13, 2021 12:42 am
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All finished.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
BugHunter
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    Sun Apr 19, 2020 12:54 pm

Looks Nice! Bit clean though... Head to the sippihole and get a little mud on it! :mrgreen:
Mattman06
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    Wed Jan 13, 2021 12:42 am
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    Fort Walton Beach Florida

She's a little dirty now.
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Lincoln mig 210
Lincoln tig 200 everlast cooler
Miller plasma cutter
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