I was is desperate need of some lifting equipment for my little shop, and after researching different options and cost, I decided to build my own gantry crane.
Got some good 2000 lb wheels for starters
A friend gave me a great deal on a nice piece of W8x24 beam for my gantry.
The rest of the materials come from a local supplier.
I cut the parts to length as much as I could on my home made chop box and finished some of the cuts on my band saw.
Then welding it all together.
A friend of mine bought a magnetic drill, which came in real handy as I had to drill holes into the top plate and beam.
Doing it this way was perfect.
More pics to come!
What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
How about posting some pics so other welders can get some ideas?
Here is what I found and what the design is based upon:
http://digitalcommons.calpoly.edu/cgi/v ... ext=braesp
http://digitalcommons.calpoly.edu/cgi/v ... ext=braesp
After drilling the top plates and beam, I was able to weld the plates and braces to the main posts.
Alignment of these components was crucial!
I wanted to add a little color to my shop, this being a fairly large machine, I choose blue to match my welders and other pieces of equipment. Rattle can spray paint did the trick!
All the parts finished and ready for final assembly!
With a friends help and a forklift (Yes it's good to have both!) we were able to put it all together. It's just the right size to move around the shop and do all the heavy lifting in the future.
I made a little collector box for the lift chain on my hoist to clean everything up a little.
The tacked together box was made a little long to figure out how much space would be needed for the chain with the hook all the way up. It's easy to cut it back as needed.
Here it is mounted to the hoist housing.
Cut to finished length and painted.
First lift test was my welding table, approx 1,500 lb total. Lifted it with ease and moved it a little more into the shop space.
Parked in the corner ready for the next lift.
Alignment of these components was crucial!
I wanted to add a little color to my shop, this being a fairly large machine, I choose blue to match my welders and other pieces of equipment. Rattle can spray paint did the trick!
All the parts finished and ready for final assembly!
With a friends help and a forklift (Yes it's good to have both!) we were able to put it all together. It's just the right size to move around the shop and do all the heavy lifting in the future.
I made a little collector box for the lift chain on my hoist to clean everything up a little.
The tacked together box was made a little long to figure out how much space would be needed for the chain with the hook all the way up. It's easy to cut it back as needed.
Here it is mounted to the hoist housing.
Cut to finished length and painted.
First lift test was my welding table, approx 1,500 lb total. Lifted it with ease and moved it a little more into the shop space.
Parked in the corner ready for the next lift.
- MinnesotaDave
-
Weldmonger
-
Posts:
-
Joined:Sun Oct 27, 2013 10:57 pm
-
Location:Big Lake/Monticello MN, U.S.A.
Very, very nice - I like it!
Dave J.
Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~
Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~
Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
- AKweldshop
-
Weldmonger
-
Posts:
-
Joined:Wed Oct 23, 2013 3:30 pm
-
Location:Palmer AK
Amazing work. You are da man!
Just a couple welders and a couple of big hammers and torches.
Men in dirty jeans built this country, while men in clean suits have destroyed it.
Trump/Carson 2016-2024
Men in dirty jeans built this country, while men in clean suits have destroyed it.
Trump/Carson 2016-2024
Defender Chassis
- Defender Chassis
-
New Member
-
Posts:
-
Joined:Wed Dec 23, 2015 3:44 pm
- MinnesotaDave
-
Weldmonger
-
Posts:
-
Joined:Sun Oct 27, 2013 10:57 pm
-
Location:Big Lake/Monticello MN, U.S.A.
I was thinking the same thingDefender Chassis wrote:I'm diggin' the collector box for the chain. It has me thinking.
Dave J.
Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~
Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~
Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
really compete build.
i see an english wheel and several
bikes in the shop. do you do bikes
mods for a living?
craig
i see an english wheel and several
bikes in the shop. do you do bikes
mods for a living?
craig
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Really nice gantry well done. With your 8" beam I reckon it should be good for 3000 LB as long as you have hi tensile bolts fitted. The chain box is a really interesting idea. Those chain droppers really get in the way if you are trying to protect a nice paint job (which is most times). I'd be interested to know if you experience any jam ups.
I have a 9000 LB (4000kg) monorail fitted to my shop. The structural engineer made me use 14" beam, not so much that 14" web was required, more for the thickness of the flange. He was worried that the beam crawler wheels running on the outside corner would bend the flange down under 9000 LB. Otherwise 12" would take the weight.
I have a 9000 LB (4000kg) monorail fitted to my shop. The structural engineer made me use 14" beam, not so much that 14" web was required, more for the thickness of the flange. He was worried that the beam crawler wheels running on the outside corner would bend the flange down under 9000 LB. Otherwise 12" would take the weight.
Flat out like a lizard drinkin'
Here you go, houdni!houdni wrote:I love the work!!! do you think we could get a break down of materials and cost of setting one up?
thanks!!!
Cost for steel $928.51
Cost for wheels $477.68
Cost for trolley and hoist $537.98
Cost for nuts and bolts $65.77
Cost for paint $12.82
Cost for misc. stuff $50.58
Total Cost: $2,073.34
37 hours for design and fabrication.
Return to “Welding Projects - Welding project Ideas - Welding project plans”
Jump to
- Introductions & How to Use the Forum
- ↳ Welcome!
- ↳ Member Introductions
- ↳ How to Use the Forum
- ↳ Moderator Applications
- Welding Discussion
- ↳ Metal Cutting
- ↳ Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- ↳ Mig and Flux Core - gas metal arc welding & flux cored arc welding
- ↳ Stick Welding/Arc Welding - Shielded Metal Arc Welding
- ↳ Welding Forum General Shop Talk
- ↳ Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- ↳ Welding Projects - Welding project Ideas - Welding project plans
- ↳ Product Reviews
- ↳ Fuel Gas Heating
- Welding Tips & Tricks
- ↳ Video Discussion
- ↳ Wish List
- Announcements & Feedback
- ↳ Forum News
- ↳ Suggestions, Feedback and Support
- Welding Marketplace
- ↳ Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs
- ↳ Classifieds - Buy, Sell, Trade Used Welding Equipment
- Welding Resources
- ↳ Tradeshows, Seminars and Events
- ↳ The Welding Library
- ↳ Education Opportunities